KAKA Industrial SJ320

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Operation Manual SJ320

KAKA

Industrial

- 1 -

Specifications

Model.............................................SJ-320

Stock No. .....................................174006

Minimum Roll Diameter..................32mm

Maximum Roll Length..................320mm

Max. Thickness................................1mm

Net Weight.....................................13kgs

Packing Dimension.........48 x 22 x 19cm

Unpacking

The SLIP ROLL is shipped from the

manufacture in a carefully packed Carton

box. Thoroughly inspect the product upon

opening the package. After unpacking the

unit, carefully inspect for any damage that

may have occurred during transit.

If damage has occurred, shipping

damage claims must be filed with the

carrier and are the responsibility of the

user.

Check for completeness. Immediately

report missing parts to dealer.

Carefully open crate and unbolt brake

from shipping pallet and remove from

crate using heavy duty lifting equipment

such as an overhead crane.

Warning

The warnings, cautions and instructions

discussed in this instructions or situations

that could occur. It must be understood by

the operator that common sense and

caution are factors which cannot be built

into this product, but must be supplied by

the operator.

Save this manual

You will need this manual for the safety

instruction,assembly instruction,

operating procedures, parts list, and

diagram. Write your invoice number on

the inside front cover. Put both your

manual and invoice in a safe, dry place for

future reference.

Important safety precautions

1.Keep work area clean. Cluttered areas

invite injuries.

2.Observe work area conditions. Do not

use machines or power tools in damp or

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Summary

Product Specifications and Details

Initial Setup and Handling

Unpacking Instructions

Guide for carefully opening the package, inspecting the unit for damage, and reporting issues.

Safety Warnings and Precautions

General warnings and crucial safety advice for safe operation and preventing accidents.

Manual Retention

Advice on saving the manual for future reference regarding safety and operational procedures.

Operation Guide

Mounting and Bench Attachment

Instructions for securely mounting the Slip Roll machine to a workbench using bolts.

Pre-Operation Checks

Steps to check mounting, gear contact, and cleanliness of shafts before use.

Shaft Distance Adjustment

Procedure for adjusting the distance between shafts using adjusting bolts.

Steel Plate Rolling Procedure

Steps for inserting steel plate and adjusting components for rolling operations.

Removing Rolled Plate

Process for loosening bolts and removing the steel plate after rolling.

Parts Identification

Parts List Table

Comprehensive list of all components with item numbers, descriptions, and quantities.

Assembly Diagram

Exploded View Diagram

Visual representation of the machine's components and their assembly.

The KAKA® Industrial SJ-320 is a robust slip roll machine designed for forming rolls from various materials, primarily steel plates, with precision and safety. This manual provides comprehensive instructions for its operation, maintenance, and safety precautions, ensuring users can effectively utilize the machine while minimizing risks.

Function Description

The primary function of the KAKA® Industrial SJ-320 is to bend and form metal sheets into cylindrical or conical shapes. It achieves this through a system of three shafts: Shaft 1 (#6), Shaft 2 (#10), and Shaft 3 (#9). The material to be rolled is inserted between Shaft 1 and Shaft 3. The distance between Shaft 1 and Shaft 2 can be adjusted using Adjusting Bolts (#12) and (#4) to control the radius of the bend. By rotating the Handle (#19/#20), the gears (#5) drive the shafts, progressively bending the material. The machine allows for the creation of various roll diameters by adjusting the position of Shaft 2 relative to the other shafts. Once the rolling process is complete, the Fixing bolt (#8), Adjusting bolt (#13), and Screw M6X22 (#14) are loosened, and the pressing plate (#15) is rotated to a semicircle position, allowing Shaft 1 to be pushed up for easy removal of the formed steel plate from the right side of the machine.

Usage Features

The KAKA® Industrial SJ-320 is designed for ease of use and safety, with several key features facilitating its operation:

Bench Mounting: The machine's base (#24) is designed to be securely bolted to a workbench, ensuring stability during operation and preventing movement that could lead to inaccuracies or accidents.
Adjustable Shafts: The ability to adjust the distance between Shaft 1 and Shaft 2 is crucial for controlling the roll's diameter. This adjustment is made by turning the Adjusting Bolts (#12) and (#4) clockwise to decrease the distance (for smaller rolls) or counterclockwise to increase it (for larger rolls).
Manual Operation: The machine is operated manually via the Handle (#19/#20), which drives the gears and shafts. This provides the operator with direct control over the rolling process.
Material Insertion and Removal: The design allows for straightforward insertion of steel plates between Shaft 1 and Shaft 3. After rolling, the loosening of specific bolts and rotation of the pressing plate facilitate easy removal of the finished roll.
Safety Warnings: The manual emphasizes critical safety precautions, including keeping hands away from shafts and metal plates during operation, and only forming rolls from specified materials. It also covers general workshop safety, such as maintaining a clean work area, using appropriate personal protective equipment (PPE), and avoiding operation under the influence of alcohol or drugs.

Maintenance Features

Proper maintenance is essential for the longevity and safe operation of the KAKA® Industrial SJ-320. The manual outlines several key maintenance aspects:

Pre-Operation Checks: Before each use, operators are instructed to check the machine's mounting and adjustment. This includes verifying that the two gears (#5) have good, firm contact and that Shafts 1, 2, and 3 are clean and free of metal debris.
Tool Care: General tool maintenance guidelines are provided, such as keeping tools sharp and clean for better and safer performance, and following instructions for lubricating and changing accessories. Handles should be kept clean, dry, and free from oil and grease.
Damaged Parts Inspection: Regular inspection for damaged parts is crucial. Before using the tool, any part that appears damaged should be carefully checked to ensure it will operate properly. This includes checking for alignment and binding of moving parts, broken parts, mounting fixtures, and any other condition that might affect operation. Damaged parts should be repaired or replaced by a qualified technician.
Replacement Parts and Accessories: The manual stresses the importance of using only identical replacement parts and approved accessories to maintain the warranty and ensure safe operation. These are available from the distributor.
Storage: When not in use, the machine and its tools should be stored in a dry location to prevent rust and kept out of reach of children.
Service Record: A dedicated "SERVICE RECORD" section is included in the manual, allowing users to log maintenance performed and repair components required, facilitating a systematic approach to machine upkeep.

By adhering to these operational and maintenance guidelines, users can ensure the KAKA® Industrial SJ-320 performs reliably and safely for its intended purpose of metal sheet rolling.