This document provides the instruction manual for the Kalamera K-Kitchen Series Barbecue Gas Grill, model KBG-3104SC. It covers essential information for safe operation, assembly, maintenance, and troubleshooting of the appliance.
Function Description
The Kalamera Barbecue Gas Grill is an outdoor cooking appliance designed for grilling food using either Liquid Propane (LPG) or Natural Gas (NG). It features multiple burners, including main burners and an infrared rear burner, to provide versatile cooking options. The grill is intended for outdoor use only and is not to be used as a heater or installed in recreational vehicles or boats.
Important Technical Specifications
Gas Consumption:
- LPG:
- Main Burner: 1.0mm injector, 48,000 Btu/hr
- Infrared Rear Burner: 1.0mm injector, 12,000 Btu/hr
- NG:
- Main Burner: 1.50mm injector, 40,000 Btu/hr
- Infrared Rear Burner: 1.67mm injector, 12,000 Btu/hr
Dimensions (Built-in Cutout):
- Width: 729 mm (28.7 inches)
- Depth: 577 mm (22.7 inches)
- Height: 249 mm (9.8 inches)
- Overall grill dimensions: 805 mm (31.7 inches) wide, 485 mm (19.1 inches) deep, 561 mm (22.1 inches) high.
- Island ventilation requirements: Minimum 20 in² (129 cm²) opening within 2 ½” (6cm) of the top, and minimum 10 in² (64.5 cm²) opening within 1 ½” (3cm) of the bottom. All vent openings must be unobstructed and at least 1/8" (0.32cm) wide.
- Clearance from grease tray to front wall of island: Minimum 1 7/8" (4.4cm).
- Clearance from back of grill to noncombustible materials: Minimum 3" (7.6cm).
- Clearance from back of grill to combustible materials: Minimum 24" (61cm).
- Minimum clearance from sides of unit to combustible construction: 24 inches.
- Minimum clearance from back of unit to combustible construction: 36 inches.
Electrical:
- Requires 1X AA Battery for ignition (not included).
- Equipped with an external electrical source and a three-prong (Grounding) plug for shock hazard protection. Must be electrically grounded in accordance with local codes or ANSI/NFPA 70 / CSA C22.1.
- Requires a Ground Fault Interrupter (GFI) protected circuit.
- Extension cords, if used, must have a 3-prong grounding plug, be rated for the equipment's power, and approved for outdoor use with a W-A marking.
Usage Features
Lighting Instructions:
- Main Burner: Push down and turn the control knob anticlockwise to HIGH (+), then press the ELECTRONIC IGNITER button for 2-3 seconds until the burner ignites. If ignition doesn't occur within 5 seconds, turn the knob OFF, wait 1 minute, and repeat.
- Infrared Rear Burner: Push down and turn the control knob anticlockwise to HIGH (+), then press the ELECTRONIC IGNITER button for 2-3 seconds. Keep holding the knob for 10 seconds after ignition for flame stability. If ignition doesn't occur within 5 seconds, turn the knob OFF, wait 1 minute, and repeat.
- Match Lighting: If electronic ignition fails, insert a match into the light rod, ignite it, and insert through the cooking grid to the burner. Push and turn the control knob to HI slowly.
Gas Cylinder Connection/Disconnection:
- Ensure cylinder and burner valves are in the OFF position before connecting.
- Inspect valve connections, port, and regulator assembly for debris or damage.
- Tighten the regulator nut clockwise by hand until it stops. Do not use a wrench.
- Open the cylinder valve fully by turning counterclockwise.
- Perform a leak test with soap and water solution before each use.
- To disconnect, turn grill burner valve OFF, ensure grill is cool, turn LP cylinder valve OFF clockwise, then detach regulator assembly by turning the quick coupling nut counterclockwise. Place dust cap on cylinder valve outlet.
LP Gas Cylinder Warnings:
- Do not store spare LP gas cylinders under or near the appliance.
- Never fill the cylinder beyond 80% capacity.
- LP cylinders must be fitted with an Overfill Protection Device (OPD).
- Standard 20lbs LP gas cylinder dimensions: 12.2 inches diameter, 17.9 inches tall.
- Cylinder must include a collar to protect the valve.
- Store cylinders out of reach of children and not in enclosed areas.
Built-in Installation:
- The grill is designed for built-in installation, requiring specific cabinet cutout dimensions and ventilation.
- The island must have ventilation on all four sides as diagrammed to ensure adequate airflow.
- No solid surface should be underneath the firebox portion of the grill.
- The island must be ventilated in one of two ways: a 90° or 180° ventilation to ensure air flows through the island at eight 90° or 180° points.
Conversion from LPG to NG:
- Conversion must be performed by an authorized person.
- Ensure all control knobs and cylinder valve are in the OFF position.
- The appliance must be isolated from the gas supply piping system during pressure testing.
- The conversion kit is installed by removing the LP orifice and leaving the NG orifice.
- Detailed steps involve removing the rear panel, unscrewing and removing the main burner, unscrewing the brass LPG jet while retaining the inner NG jet, and reassembling.
- For the rear burner, remove the back burner cover and the LPG jet from the elbow-shaped brass injector assembly.
- After conversion, connect the QDD (Quick Disconnect Device) to the natural gas supply and then to the grey hose.
- A leak test must be performed after conversion, and the provided marking from the conversion kit must be placed on the control panel.
Maintenance Features
Stainless Steel:
- Use mild stainless steel cleaners, scrubbing in the direction of the grain.
- Avoid steel wool to prevent scratching.
- For scratches, sand lightly with dry 100-grit sandpaper in the direction of the grain.
- Remove grease specks with an abrasive pad and stainless steel cleaner.
- Note that stainless steel may change color after burning, which is normal.
Cooking Grate:
- Clean immediately after cooking while the burner flame is OFF.
- Wear a barbecue mitt to protect hands from heat and steam.
- Scrub hot grates with a bristled barbecue brush dipped in tap water.
Grease Pan:
- Empty and wash after each use with mild detergent and warm water.
- Check frequently to prevent excess grease accumulation.
Grill Burner:
- Exercise extreme care when removing and relighting the burner.
- Ensure the burner is properly centered on the orifice to prevent gas leakage and fire.
- Clean the exterior of the burner with a wire brush.
- Use a metal scraper for stubborn stains.
- Clear clogged ports with a straightened paper clip (do not use wooden toothpicks).
- Check and clean the burner for insects and insect nests, as a clogged tube can lead to fire.
- Before cleaning, ensure the gas supply and control knob are in the OFF position and the burner has cooled.
Safety Precautions:
- Read the user manual completely before use.
- Keep children and pets away from the appliance.
- Do not move the appliance when in use.
- Inspect gas supply hose for cuts or wear before each use.
- Check all gas supply fittings for leaks before each use; do not use if leaks are present.
- Never leak test with an open flame.
- Do not smoke while leak testing.
- When lighting, keep face and hands away from the appliance.
- Do not store the appliance indoors unless the gas cylinder is disconnected.
- Never operate unattended.
- In case of fire, keep away and call the fire department; do not use water on oil/grease fires.
- Ensure proper ventilation of the cylinder enclosure.
- Visually check burner flames, including pilot burner flame if provided.
- Do not repair or replace parts unless specifically recommended in the manual; refer to a qualified technician for other services.
- Wear proper apparel; avoid loose-fitting garments or synthetic fabrics.
- Do not heat unopened food containers.
- Do not touch hot surfaces during use.
- Clean the grease tray often.
- Do not use the grill to cook extremely fatty meats or products that cause flare-ups.
- Keep the area around the grill free from combustible materials.
- Do not use in extremely windy conditions.
- Do not place the grill on tables with flammable tablecloths or plastic.
- If you smell gas: shut off gas, extinguish open flames, open lid, and if odor continues, call the gas supplier or fire department.
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