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Kaliburn FineLine 200PC User Manual

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FineLine 200PC User’s Manual
FineLine 200PC High Density Plasma Cutting System
With Automatic Gas Console
Revision H
7/12/07
Manual Part Number 718059
455 Fleming Road
Charleston, SC 29412 USA
(800) 252-2850 – Toll Free
(843) 795-4286 – Phone
(843) 795-8931 – Fax
www.kaliburn.net

Table of Contents

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Kaliburn FineLine 200PC Specifications

General IconGeneral
BrandKaliburn
ModelFineLine 200PC
CategoryWelding System
LanguageEnglish

Summary

Section 1 Safety

General Precautions

General safety advice for operators and personnel working with the equipment.

Ultraviolet Radiation Protection

Guidelines for protecting skin and eyes from UV radiation during plasma cutting.

Toxic Fume Prevention

Measures to ensure adequate ventilation and avoid harmful fumes from materials or solvents.

Electric Shock Prevention

Procedures and precautions to prevent electric shock hazards from high voltages.

Fire Prevention

Guidelines to prevent fires caused by sparks from the plasma cutting process.

Explosion Prevention

Safety measures for handling compressed gas cylinders and preventing explosions.

Section 3 Installation

Initial Inspection

Procedures for inspecting the system upon receipt and reporting any issues.

System Interconnection

Guidance on connecting the various system components using a diagram.

Power Supply Installation

Instructions for safely and properly installing the FineLine power supply unit.

Remote High Frequency Console Installation

Guidelines for mounting and positioning the RHF console.

Torch Installation

Requirements for installing the torch on a positioner with arc voltage control.

Primary Power Connection

Procedures for connecting the primary power supply, including fuse recommendations.

Power Supply Output Connections

Step-by-step instructions for connecting various leads from the power supply to the RHF console.

Power Supply Coolant Return Hose

Instructions for connecting the coolant return hose between the power supply and RHF console.

Work Ground Lead

Procedure for connecting the work ground lead to the cutting table and earth ground.

Torch Leads to RHF Console Connections

Instructions for connecting the torch leads to the RHF console, including braided shield.

Torch Connections

Detailed steps for connecting torch leads and gas hoses to the torch and solenoid assembly.

Automatic Gas Console Input Connections

Guide to connecting gas supply lines to the appropriate inlets on the automatic gas console.

Automatic Gas Console Output Connections

Instructions for connecting automatic gas console outputs to the torch gas hoses.

Filling the Torch Coolant Reservoir

Step-by-step procedure for filling the torch coolant reservoir with the correct solution.

Section 4 Operation

Setting up a Cut

Steps to set up a cut by entering material type, thickness, and process.

Selecting Material Type

Procedure for selecting the material substance type from the available options.

Setting Material Thickness

Instructions on how to enter the material thickness using the numerical keypad.

Selecting Process

Guide to selecting the operating process (cutting or marking) for the cut.

Making a Cut

Step-by-step procedure to perform a cut after all parameters are configured.

Section 5 Automatic Gas Console Advanced Functions

Section 6 Serial Communication

Section 7 Maintenance and Troubleshooting

Routine Maintenance

Recommended monthly checks for the Power Supply and Automatic Gas Console.

Torch, Leads, and Gas Hoses Maintenance

Maintenance checks for torch connections, leads, hoses, and consumables.

RHF Console Maintenance

Checks for the Remote High Frequency console, including spark gap adjustment.

Work Ground Maintenance

Verifying the security and cleanliness of the work ground lead connection.

Replacing Torch Coolant

Procedure for flushing and replacing the torch coolant every six months.

Troubleshooting with Control Panel LEDs

Using status LEDs on the control panel to diagnose system problems.

Troubleshooting with Gas Console Messages

Using gas console messages and LED blink codes to identify and troubleshoot errors.

General Troubleshooting

A chart of common problems and their possible causes, for issues not covered by LED/message screens.

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