Kalmar ContChamp DRD450 User Manual

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General
Chassis and cab
Electrical system
Engine
Transmission,
drive axle, brakes
Steering axle
Hydraulic system
Boom and attachment
Periodic supervision
We reserve the right to modify
our design and material specifi-
cations without prior notice.
Technical
Handbook
ContChamp
DRD
S
This Handbook deals with the design
and maintenance of Kalmar machines,
type DRD-S for the handling of contai-
ners.
In addition, it gives details of trouble-
shooting and the most common
corrective maintenance.
Operation and other matters that are
primarily of interest to the operator are
included it the Instruction Manual.
Kalmar Industries AB
Publ. Nr 920 937 9407 04-10
AdEra Dokument AB, Växjö 2004
This handbook applies to
machines from and including
machine number T34107.0784 as
well as T34107.0621 and
T34107.0769, see next page.

Kalmar ContChamp DRD450 Specifications

General

Brand	Kalmar
Model	ContChamp DRD450
Category	Forklifts
Language	English

Summary

Safety Regulations

Intended Use

Defines the proper purpose and limitations for operating the truck.

Operator Requirements

Outlines necessary qualifications and responsibilities for truck operators.

Operating Regulations

Specifies rules and procedures for safe truck operation.

Safety Instructions for Working with Tyres

Operator's Cab

Joy-Stick Functions

Explains the operation of the joystick controls for various functions.

ECS

Overview

Error Messages

Lists and explains error messages displayed by the ECS.

Service Menus

ECU 1

01 - Automatic Gear Changing

Details the automatic gear changing system, its functions, and operation.

04 - Lever Steering

Explains the electrical system for lever steering and its characteristics.

ECU 2

El-servo

LIFT

Explains the hydraulic control for lift functions and regeneration.

BOOM OUT

Explains the hydraulic control for boom extension.

ECU 2 - 50 Mechanical Overload Protection

ECU 2 - 60 Electronic Overload Protection

Electronic Overload Protection

Outlines the functions of the electronic overload protection system.

Overload Indicator

Explains how overload conditions are displayed and indicated.

Engine

Fuel System

Lubrication System

Changing the Oil and Oil Filter

Transmission, Drive Axle, Brakes

Transmission

Explains the torque converter and gearbox system.

Drive Axle

WDB-System

Describes the wet disc brake system and its advantages.

Parking Brake System

Explains the disc-type parking brake and its operation.

Hydraulic System

Main Hydraulics

Explains the hydraulic system's sub-systems and numbering convention.

Electro-Hydraulic Servo System, Principles

Lift

Explains the hydraulic control for lift functions and regeneration.

Steering System

Brake System

Hydraulic Pumps

Setting the Variable Pumps

Periodic Supervision

General Survey Chart

LUBRICATION CHART

Details lubrication requirements and intervals for various components.

DAILY SUPERVISION

Top-lift

Top-lift

Twist-locks