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KPS Series
Kaltenbach KPS Series User Manual
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MANUAL
KPS 515
Serial No. 2008.01.14564
2
Table of Contents
Table of Contents
3
General Safety Instructions
7
Remaining Dangers
9
Safety Regulations
10
Machine Information
12
Preface and Working Possibilities
12
Features & Technical Specifications
13
Vertical Punch Unit
13
Features KPS501
14
Features KPS503
15
Features KPS 506
16
Features KPS 515
17
Flat Shear Unit
18
Horizontal Punch Unit
19
Angle Shear (DC Type 160*160*15)
20
Angle Shear (SC Type 200*200*20)
21
Angle Shear (SC Type 200*200*25)
21
Material Pusher M100P
22
Transport T10
23
Cross Transport
24
Product Output Table
26
Product Push-Off Device
26
Marking Unit
27
General
28
Machine Layout
29
Safety Provisions
30
Setup Environment
31
Machine Layout and Main Dimensions
31
Main Dimensions
32
Fundament
33
Enviroments
34
Installation Safetys
35
Installation
36
Package and Stocking
36
Transport
37
Lifting Instructions
37
Preparation for Setup
38
Preperations
38
Kaltenbach
38
Setup
39
Setup the Safety Fences and Safety Light Guards
39
Anchoring and Levelling
40
Electrical Connections
41
Pneumatic Connections
42
Initial Commissioning
43
Safety
44
Operation
45
Switching on the Machine
45
Switching off the Machine
45
Lock out Procedure
46
Stop Procedure
47
Operation Controls
48
Operation Controls Functions
48
Touchscreen Button Functions
49
Fitting Tools and Equipment
53
Fixing Punch Tools
53
Removing Punch Tools
53
Fixing the Knife in the Shear Unit
53
Removing the Knife of the Shear Unit
53
Tensiontorque Knife Bolts
54
Drill Changing
55
Fitting the Toolholder Magazine
56
Adjustment
57
Feed and Drill Speed
57
Pusher Mounting Adapter
59
Start Operation
60
Initializing Sequence
60
Software Description
61
Introduction
61
System Requirements
62
Installing the Software
63
Order Manager
65
Pattern Manager
72
Nesting Manager
73
Optimize Manager
75
Output Manager
80
Profile Library
83
Adding New Profiles and Changing Data
84
Tool Manager
85
Operator Menu
87
Extern File Import
92
Kaltenbach
92
Maintenance
93
Tool Lubrication System
94
Lubrication
95
Lubrication Points
96
Hydraulic System
107
Lubrication Table
107
Technical Documentation
108
General Instructions
108
Tools
109
Punch and dies General Information
109
Punch-Die Clearance
111
Correct Tool Order KPS503
112
Minimum Punch Position KPS 501 (Peddinghaus Type)
113
Minimum Punch Position KPS 503 (Peddinghaus Type)
113
Minimum Punch Position KPS 506 (Peddinghaus Type)
113
Minimum Puns Position KPS 515 (Peddinghaus Type)
113
Flat Shear Unit
114
Angle Shear Unit
116
Grinding Requirements Knives
117
Knife Block Guiding System
119
Drills General Information
120
Drill Types and Qualities
120
Recommended Drill Suppliers
121
Grinding the Drills
122
Grinding Instructions
122
Drill Cooling
124
Solving Drill Problems
125
Spare Parts
126
Spare Parts Punch KPS503
126
Spare Parts Punch KPS506
127
Spare Parts Punch KPS515
128
Flat Shear Knives
129
Spare Parts Angle Knives
130
Spare Parts Ball Bearing Spindle
131
Spare Parts Drill Unit
132
Spare Parts Tool Changer
133
Suggested Spare Part Kit
134
Pneumatic Drawings
135
Hydraulic Drawings
136
Electric Drawings
137
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Kaltenbach KPS Series Specifications
General
Blade Type
Circular Saw Blade
Material
Steel
Control
CNC
Cutting Capacity
Varies by model
Dimensions
Varies by model
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