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Lists potential hazards when the machine is operational.
Outlines essential safety rules for machine operation and maintenance.
Introduces the KPS machine and its primary applications.
Details the machine's components and technical capabilities.
Describes the specifications and features of the vertical punch unit.
Details the C-frame construction and specifications of the KPS501 model.
Highlights the triple-tool capacity and specifications of the KPS503 model.
Describes the 6-tool changer, rotary encoder, and specifications of the KPS 506.
Details the portal-frame design, 15-punch/24-die tool capacity of the KPS 515.
Explains the features of the flat shear unit, including blades and hydraulic holder.
Describes the horizontal punch unit for angle steel profiles and its specifications.
Outlines features of the DC type angle shear, including cutting method and blade utilization.
Details specifications for the SC type angle shear with dimensions 200x200x20.
Details specifications for the SC type angle shear with dimensions 200x200x25.
Describes the M100P material pusher features, including data input and sensor systems.
Details features and specifications of the T10 transport roller conveyor and material stillages.
Explains the features of the chain type cross conveyor and automatic material separation system.
Describes the output table's features, including program-controlled movement and pneumatic lowering.
Explains the push-off mechanism for longer material lengths onto stillages.
Details the marking unit's features, program control, and specifications for single and four-wheel units.
Provides general specifications for the machine, including working height, weight, and electrical data.
Refers to an enclosed layout drawing for machine configuration.
Lists safety provisions like emergency stops, thermal safety, and fence switches.
Discusses machine layout, accessories, and required passages for setup.
Refers to an enclosed layout drawing for detailed machine dimensions.
Emphasizes stability and load-bearing capacity for the machine's foundation.
Outlines environmental conditions for operation, including temperature, humidity, and pollutants.
Covers safety considerations for machine placement, lighting, and transport during installation.
Provides instructions for standard and seaworthy packing and storage conditions.
Gives lifting instructions and safety warnings for machine transport.
Details critical safety instructions and procedures for lifting the machine.
Outlines preparatory steps before machine setup, including checks and cleaning.
Lists specific preparation tasks like checking delivery completeness and removing rust preventive.
Details the step-by-step order of setting up machine components.
Explains the installation and positioning of safety fences and light guards.
Provides instructions for anchoring machine parts to the floor and leveling them.
Emphasizes that electrical connections must be made by certified electricians.
Describes the main pneumatic connection and air supply conditions.
Guides through initial setup tests, emphasizing safety regulations and manual reading.
Covers safety during setup, disassembly, and lifting procedures.
Provides a step-by-step guide for powering on the machine and its control system.
Details the correct procedure for shutting down the machine safely.
Explains the lockout procedure required before servicing, maintenance, or cleaning.
Outlines the steps for safely stopping the machine, including emergency stop activation.
Identifies key operation controls: Mainswitch, Emergency switch, and Touch screen.
Describes the function and operation of the Mainswitch, Emergency switch, and Touch screen.
Lists and describes the functions of various buttons available on the touchscreen interface.
Provides safety precautions and procedures for fitting and removing machine tools.
Details the steps for securely installing punch tools into the machine.
Explains the procedure for safely detaching punch tools from the machine.
Describes how to fix the top or bottom knife in the shear unit.
Outlines the process for removing the shear unit knives.
Specifies torque values for knife bolts and warns against using LOCTITE.
Guides the user through the process of changing drills on the machine.
Explains how to re-insert the toolholder magazine if it becomes dislodhed.
Covers adjustments for machine settings and parameters.
Details default factory settings for drill feed, penetration speed, and rotation speed.
Provides a table to select the correct mounting adapter based on material width.
Guides the initial startup sequence of the machine.
Describes the sequence of operations when starting the machine without material.
Introduces the MULTILINE software and its development by KALTENBACH BV.
Provides an overview of the MULTILINE software, its programming language, and operating system.
Lists the minimum and recommended hardware and network connection requirements for the software.
Details the procedure for installing the MULTILINE software on a computer.
Explains how to enter product dimensions and punching coordinates in the Order Manager.
Describes the input fields for order name, posnumber, profile type, length, and quantity.
Describes how to create and manage hole patterns, including pattern name, rows, columns, and process selection.
Explains how to divide stock lengths into posnumbers using the nesting manager.
Describes how to optimize orders for minimum waste, saving results as a 'Batch'.
Introduces the Output Manager, which shows machine processes, errors, and warnings.
Explains how to control the machine manually using the manual mode screen.
Describes how to manually control specific functions using the Quick punch manager.
Explains how the Profile library displays and stores different profile types and their dimensions.
Details the process for adding new profiles or modifying existing data in the library.
Describes the Tool Manager, which displays data for available machine tools.
Introduces the Operator menu for activating or deactivating installation functions.
Details general settings in the Operator menu, such as stock length, shear correction, and punch time.
Explains various options in the Operator menu, including marking unit, cross transport, and length check.
Describes how to set correction pressure for each unit if the automatic straightening system is not equipped.
Provides general instructions regarding machine alterations, accessories, and the use of original parts.
Covers general information about punch and die tools, including settings and clearances.
Discusses punch tool settings, material thickness, and hole diameter considerations.
Explains the importance of correct punch-die clearance for tool longevity and product quality.
Illustrates the correct tool order and punch load distribution for KPS503.
Refers to appendix for minimum punch positions of KPS 501.
Refers to appendix for minimum punch positions of KPS 503.
Refers to appendix for minimum punch positions of KPS 506.
Refers to appendix for minimum punch positions of KPS 515.
Discusses cutting tolerance for flat shear operations.
Explains the importance of correct cutting tolerance for optimal results and knife lifespan.
Addresses cutting tolerance for angle shear operations (SC and DC types).
Provides cutting tolerance guidelines for SC type angle shear based on blade radius and material range.
Provides cutting tolerance guidelines for DC type angle shear based on blade thickness and material range.
Details grinding requirements for shear knives, including surface roughness and hardness.
Explains the knife block guiding system and how to prevent unnecessary wear.
Discusses the importance of suitable drills and correct grinding methods for optimal results.
Recommends HSS or better spiral drills and drills with internal cooling channels.
Lists recommended suppliers for drills and their respective order numbers.
Describes a new grinding geometry for drills and its advantages.
Provides instructions and parameters for grinding drill bits.
Discusses the principle of working for micro lubrication systems and drill cooling.
Explains how micro-lubrication systems work, experiences, and answers to common questions.
Provides a table of common drill problems, their causes, and solutions.
Lists spare parts for various machine units with their designations and order numbers.
Details spare parts for the KPS503 punch, including cylinder, sealing set, and blocking cylinder.
Lists spare parts for the KPS506 punch, referring to appendix drawings for details.
Lists spare parts for the KPS515 punch, referring to appendix drawings for details.
Details the spare parts for flat shear knives, including upper and lower knives.
Lists spare parts for angle shear knives (DC and SC types).
Lists spare parts for the ball bearing spindle assembly with part numbers.
Lists spare parts for the drill unit, including runner block, motor, and pneumatic cylinder.
Lists spare parts for the Tool Changer, including mounting plates, pneumatic cylinders, and proximity switches.
Provides a suggested kit of spare parts for common replacements.
Indicates that pneumatic drawings are available.
Indicates that hydraulic drawings are available.
Lists layout and hoisting instructions for various machine models.
General| Blade Type | Circular Saw Blade |
|---|---|
| Material | Steel |
| Control | CNC |
| Cutting Capacity | Varies by model |
| Dimensions | Varies by model |
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