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kaltis AV 039 M User Manual

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UPRIGHT LOW/ULTRA LOW FREEZERS
PRIME AND MERIT SERIES
-40ºC
GA/AA/DA 039 P/M GA/AA/DA 050 P/M
GA/AA/DA 061 P/M GA/AA/DA 073 P/M
-86ºC
GV/AV/DV/039 P/M GV/AV/DV/050 P/M
GV/AV/DV/061 P/M GV/AV/DV/073 P/M
User Manual
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kaltis AV 039 M Specifications

General IconGeneral
Brandkaltis
ModelAV 039 M
CategoryFreezer
LanguageEnglish

Summary

Safety Precautions

General Safety Warnings

Explains hazard levels and consequences of ignoring WARNING and CAUTION signs.

Electrical Safety Label

Details the electrical housing label and its meaning for qualified personnel.

Operational Safety Guidelines

Key guidelines for safe product operation, grounding, and avoiding outdoor use.

Installation and Handling Safety

Installation Environment and Practices

Guidelines on unit placement, floor requirements, and avoiding hazardous environments.

Electrical Connection and Grounding

Instructions for connecting to power, grounding, and using the correct plug.

Handling and Maintenance Safety

Precautions for moving, defrosting, and general handling to prevent damage.

Usage Precautions

Frost Management and Door Seals

Advice on managing frost accumulation and maintaining door seal integrity.

Access Port and Initial Heating

Information on the measurement cable access port and initial unit heating.

General Recommendations

Operating Environment and Limitations

Details on maintaining ultra-low temperatures and limitations for rapid freezing.

Door Opening Practices

Guidance on minimizing door opening to prevent frost build-up.

Pre-Installation and Initial Loading

Operating Environmental Specifications

Specifies indoor use, ambient temperature range, and voltage fluctuation limits.

Initial Loading Procedure

Steps for loading pre-frozen materials and setting initial temperature points.

Pre-Installation Checks

Instructions for unpacking, damage inspection, and internal lid importance.

Installation Requirements

Data Plate Compliance

Emphasizes adhering to ratings on the unit's data plate for safe operation.

Unit Placement Guidelines

Recommendations for positioning the unit to ensure proper ventilation and avoid heat sources.

Environmental Installation Warnings

Warnings against installing in flammable, volatile, humid, or outdoor environments.

Installation Procedures

Airflow Clearance Requirements

Specifies the minimum clearance required behind the freezer for proper airflow.

Electrical Wiring and Grounding

Instructions for correct power source connection, grounding, and avoiding cord modification.

Unit Leveling Procedures

Methods for leveling chest and upright models using casters or adjustable feet.

Upright Door Operation

Opening the Freezer Door

Step-by-step instructions for opening the freezer door using the latch handle.

Closing the Freezer Door

Procedure for closing the door, ensuring the latch engages correctly to prevent damage.

Prime Series Control Panel

Control Panel Overview and Features

Visual guide to the Prime Series control panel and its components.

On/Off and Alarm Mute Controls

How to start/stop the unit and silence audible alarms using the control panel.

Prime Series Control Panel Functions

Alarm Test and Mode Switch

Instructions for testing the alarm system and switching between alarm modes.

Temperature Adjustment and Navigation Keys

How to use navigation keys to adjust temperature and enter/escape menus.

Operation and Alarm Indicators

Explanation of operation and alarm indicator lights on the control panel.

Prime Series Indicator Lights

Temperature and Door Status Indicators

Meaning of temperature failure, door open, and compressor protection indicator lights.

Environmental and System Status Indicators

Explanation of ambient temp, heat exhaust, filter, and power failure indicators.

Prime Series Backup System Indicators

Fuse and Voltage Failure Indicators

Indicates blown fuse due to power surge and voltage regulator operating range deviations.

Alarm and Backup System Status

Low battery, backup system operation, condition, and low battery indicators.

Merit Series Control Panel

Control Panel Overview and Features

Visual representation of the Merit Series control panel with optional backup.

Control Keys: On/Off, Alarm Mute, Test

Details on On/Off, Alarm Mute, and Alarm Test functions for the Merit Series.

Merit Series Control Panel Functions

Alarm Mode and Temperature Adjustment

How to switch alarm modes and adjust temperature values using control keys.

Navigation and Indicator Lights

Function of Enter/Escape keys and explanation of operation/alarm indicator lights.

Freezer Operation: Power On and Settings

Powering On the Freezer

Steps to connect the freezer to power and enter the password to start.

Setting Cabinet Temperature

Procedure for navigating the menu to set the desired cabinet temperature.

Configuring Alarm Settings

Steps to set warm and cold alarm thresholds and enter the password.

Alarm Testing and Remote Alarm Terminal

Performing Alarm Test Procedures

Instructions for testing the alarm function, including cautions.

Remote Alarm Terminal Functionality

Details on the remote alarm terminal, its contact capacity, and trigger conditions.

Maintenance: Condenser and Filter

Condenser Maintenance and Cleaning

Guidelines for cleaning the condenser and checking fans for proper operation.

Condenser Filter Cleaning Procedure

Step-by-step instructions for cleaning the condenser filter.

Maintenance: Gasket and Defrosting

Checking Door Gaskets

Instructions for periodically checking door gaskets for leaks and imperfections.

Defrosting the Freezer Interior

Steps to safely defrost the freezer interior, including cleaning advice.

Troubleshooting Common Issues

Chamber Cooling Problems

Checks for issues when the chamber does not cool or has poor cooling performance.

Excessive Noise Issues

Identifies causes of excessive noise and provides context for initial start-up noise.

Appendices: Alarm Codes

Alarm Code Breakdown Table

Table listing alarm codes, their breakdown descriptions, and applicable series.

Power Consumption and Heat Generation Data

Data for 30°C Ambient Conditions

Table showing heat generated and power consumption for models at 30°C and -86°C.

Data for 25°C Ambient Conditions

Table showing heat generated and power consumption for models at 25°C and -86°C.

GSM Remote Alarm Installation

Connecting to Freezer Alarm Ports

Locating NO & COM ports and connecting the freezer to the GSM unit.

GSM Setup Initiation

Steps to turn on the GSM, press SETUP, and select the setup screen.

GSM Remote Alarm Setup Configuration

Configuring GSM Channels and Inputs

Setting up channel, input switch, and output relay configurations via the GSM unit.

Setting GSM Input Switch and Output Relay

Adjusting input switch settings and configuring output relay behavior.

GSM Remote Alarm: Telephone Setup

Setting GSM Telephone Numbers

Entering the primary mobile phone number for alarm notification.

Configuring GSM Ringing Period

Setting the duration for how long the alarm will ring.

Closing GSM Alarm Configuration

Procedure to close the alarm and save the configuration.

GSM Remote Alarm: Relay and Saving Settings

Configuring GSM Relay Output

Configuring the relay output for alarm signaling.

Saving GSM Unit Settings

Steps to save the configured settings and return to the default display.

Remote Phone Alarm Installation

Alarm Programming Requirements

Lists requirements for programming the alarm before connecting it to the freezer.

Creating Short Circuit for Setup

Instructions on joining yellow cables to create a short circuit for setting.

Initiating Phone Alarm Setting Procedure

How to lift the receiver to start the setting procedure for the alarm.

Remote Phone Alarm: Recording and Setup Codes

Remote Phone Alarm Activation Codes

Table of activation codes for entering phone numbers, pager info, and deleting settings.

Recording and Setup Notes

Notes on recording the freezer location and entering activation codes before setting.

Remote Phone Alarm: Final Steps

Replacing Receiver and Testing Alarm

Instructions for replacing the receiver and testing the alarm functionality.

Connecting Alarm to Freezer Ports

Locating COM and NC ports and connecting the alarm unit with wires.

Backup System Alarms and CO2 Setup

Backup System Alarm Codes and Solutions

Codes, reasons, and solutions for backup system alarms like low gas or battery.

CO2 Backup System Connection Guide

Procedure for connecting the CO2 cylinder and activating the backup system.

Advanced Setting Menu Access

Accessing the Alarm Record Screen

Steps to access the Alarm Record screen by holding ENTER/ESC.

Entering Advanced Setting Password

Procedure to enter the password using navigation keys to access the Advanced Setting menu.

Configuring Backup System Settings

Enabling Backup System Functionality

Navigating the menu to access the Backup System and set it to 'Enable'.

Enabling Backup Alarm Functionality

Setting the backup system alarm to 'Enable' and saving the configuration.

Certificates and Declarations

Declaration of Conformity Document

Document detailing product conformity with EU directives and applied standards.

ISO Quality Management Certifications

Information on ISO 9001 and ISO 13485 certifications for quality management.

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