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Kärcher HD 6/15 M - User Manual

Kärcher HD 6/15 M
52 pages
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HD 6/15, HD 7/17 (M/MX)
HD 7/14-4, HD 7/16-4, HD 8/18-4 (M/MX) with HD-M
Cage variants
5.906-780.0 (05/18)

Table of Contents

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Do you have a question about the Kärcher HD 6/15 M and is the answer not in the manual?

Summary

Foreword

Safety Instructions

Hazard Levels

Defines hazard levels (DANGER, WARNING, CAUTION, ATTENTION) and their meanings.

Service Handbook Structure

Structure of Function Groups

Explains the manual's structure: function groups, numerical legend, and textual display.

Technical Features

Intended Use

Specifies the approved applications and usage of the high-pressure cleaner.

Scope of Units

Lists the specific Kärcher high-pressure cleaner models covered by this manual.

Safety Devices

Details the safety devices integrated into the unit to protect the user.

Overflow Valve with Pressure Switch

Describes the function of the overflow valve and its interaction with the pressure switch.

Safety Valve

Explains the operation of the safety valve for overpressure protection.

Type Plate Information

Information about the device's type plate and its key identifiers.

Unit Overview

Electrical Box HD 6;15 MX Overview

Diagram and labeling of the electrical box for HD 6/15 MX.

Pump Head HD 6;15 MX Overview

Diagram and labeling of the pump head for HD 6/15 MX.

HD 6;15 M;MX Cross-Section Drawings

Cylinder Head

Detailed cross-section of the cylinder head for HD 6/15 M/MX.

Startup Valve

Cross-section and function of the startup valve.

Pressure Switch

Cross-section and function of the pressure switch.

Overflow Valve

Cross-section and function of the overflow valve.

HD 6;15 M;MX Pump Set

Pump Set Components

Diagram of the HD 6/15 M/MX pump set with labeled parts.

Motor Description

Motor Components

Cross-section of the motor showing its internal components.

HD 8;18 M Cross-Section Drawings

Cylinder Head

Detailed cross-section of the cylinder head for HD 8/18 M.

Overflow Valve Operation

Diagram and explanation of the overflow valve operation.

Pressure Switch Operation

Diagram and explanation of the pressure switch operation.

Pressure Relief Valve Function

Diagram and explanation of the pressure relief valve.

HD 8;18 M Pump Set

Pump Set Components

Diagram of the HD 8/18 M pump set with labeled parts.

HD 8;18 M Motor

Motor Components

Cross-section of the HD 8/18 M motor with labeled components.

HD 7;17 M Cross-Section Drawings

Pump Set

Diagram of the HD 7/17 M pump set with labeled parts.

Structure of Service Group

Safety Instructions

General safety instructions for performing service on the unit.

Structure Overview

Overview of the unit's structure, referencing components and service activities.

Service Activities

Opening; Closing the Cover

Procedure for accessing the unit by opening and closing the cover.

Opening; Closing the Electrical Box

Procedure for accessing the electrical components by opening/closing the box.

Electrical Box Service

Removing;Installing Electrical Box HD 6;15 MX

Steps to remove and install the electrical box for HD 6/15 MX.

Removing;Installing the Chassis

Procedure for removing and installing the main chassis of the unit.

Hose Reel Service

Removing;Installing Hose Reel Angle Piece

Instructions for removing and installing the hose reel angle piece.

Shoulder Module Service

Removing;Installing Shoulder Module

Procedure for handling the shoulder module: removal, installation, disassembly.

Wheel Service

Removing;Installing a Wheel

Procedure for removing and installing a wheel on the unit.

Power Switch Linkage Service

Removing;Installing Power Switch Linkage

Procedure for removing and installing the power switch linkage.

Service and Inspection

Cleaning the Water Filter

Steps for cleaning the water filter of the unit.

Fault Diagnosis

Information on diagnosing faults within this service group.

Electrical System Service Group

Safety Instructions

Critical safety guidelines for working with the electrical system.

Overview

Overview of the electrical system components and related service activities.

Electrical Service Activities

Removing;Installing Capacitor

Procedure for removing and installing the capacitor.

Removing;Installing Motor Circuit Breaker

Procedure for removing and installing the motor circuit breaker.

Power Supply and Switch Service

Removing;Installing Power Supply Cable

Procedure for removing and installing the power supply cable.

Removing;Installing Power Switch

Procedure for removing and installing the power switch.

Motor and Contactor Service

Removing;Installing Contactor HD 8;18 M

Procedure for removing and installing the contactor on HD 8/18 M.

Removing;Installing Motor HD 6;15 MX

Procedure for removing and installing the motor for HD 6/15 MX.

Motor Service

Removing;Installing Motor HD 8;18 M

Procedure for removing and installing the motor for HD 8/18 M.

Service and Inspection

Service and inspection points for the electrical system.

Pump Service Group

Safety Instructions

Essential safety precautions for pump servicing.

Overview

Overview of pump components for HD 6/15 MX and HD 8/18 M.

Pump Service Activities

Removing;Installing Pipeline HD 6;15 MX

Procedure for removing and installing the pipeline on HD 6/15 MX.

Removing;Installing Pump Head

Procedure for removing and installing the pump head.

High Pressure Seals Service

Removing;Installing High Pressure Seals

Steps for removing and installing high pressure seals.

Suction Valves Service

Removing;Installing Suction Valves HD 6;15 MX

Procedure for removing and installing suction valves on HD 6/15 MX.

Pressure Retention Valves Service

Removing;Installing Suction Valves HD 8;18 M

Procedure for removing and installing suction valves on HD 8/18 M.

Removing;Installing Pressure Retention Valves HD 6;15 MX

Procedure for removing and installing pressure retention valves on HD 6/15 MX.

Pressure Valves Service

Removing;Installing Pressure Retention Valves HD 8;18 M

Procedure for removing and installing pressure retention valves on HD 8/18 M.

Removing;Installing Pressure Valves HD 6;15 MX

Procedure for removing and installing pressure valves on HD 6/15 MX.

Pressure Switch and Startup Valve Service

Removing;Installing Pressure Switch

Procedure for removing and installing the pressure switch.

Removing;Installing Startup Valve HD 6;15 MX

Procedure for removing and installing the startup valve on HD 6/15 MX.

Pressure Relief Valve and Seal Service

Removing;Installing Pressure Relief Valve HD 8;18 M

Procedure for removing and installing the pressure relief valve on HD 8/18 M.

Removing;Installing Low Pressure Seals

Procedure for removing and installing low pressure seals.

Removing;Installing Pump Set (Non-Cage Variants)

Procedure for removing and installing the non-cage pump set.

Pump Set (Cage Variants) Service

Removing;Installing Pump Set (Cage Variants)

Procedure for removing and installing the cage pump set.

Pistons and Oil Seals Service

Removing;Installing Pistons and Oil Seals

Procedure for removing and installing pistons and oil seals.

Swash Plate Service

Removing;Installing Swash Plate for 2-Pole Motors

Procedure for removing and installing the swash plate for 2-pole motors.

Bearing and Shaft Seal Service

Removing;Installing Swash Plate for 4-Pole Motors

Procedure for removing and installing the swash plate for 4-pole motors.

Removing;Installing Bearings and Radial Shaft Seal

Procedure for removing and installing bearings and radial shaft seal.

Overflow Valve Service

Removing;Installing Overflow Valve

Procedure for removing and installing the overflow valve.

Pump Maintenance

Draining;Replacing Pump Oil

Steps for draining and replacing the pump oil.

Troubleshooting Guide

Device Does Not Start

Troubleshooting steps for when the device fails to start.

Device Does Not Reach Required Pressure

Troubleshooting steps for insufficient pressure.

Technical Documentation

Technical Data

Comprehensive technical specifications and data for all listed models.

Torques Specification

Special Tools

Circuit Diagrams

HD-M 1~

Circuit diagram for single-phase HD-M units.

HD-M 1~ with Contactor

Circuit diagram for single-phase HD-M units with contactor.

Three-Phase HD-M Circuit Diagrams

HD-M 3~ 380 V-480 V

Circuit diagram for three-phase HD-M 380V-480V units.

HD-M 3~ 200 V-240 V

Circuit diagram for three-phase HD-M 200V-240V units.

Summary

Foreword

Safety Instructions

Hazard Levels

Defines hazard levels (DANGER, WARNING, CAUTION, ATTENTION) and their meanings.

Service Handbook Structure

Structure of Function Groups

Explains the manual's structure: function groups, numerical legend, and textual display.

Technical Features

Intended Use

Specifies the approved applications and usage of the high-pressure cleaner.

Scope of Units

Lists the specific Kärcher high-pressure cleaner models covered by this manual.

Safety Devices

Details the safety devices integrated into the unit to protect the user.

Overflow Valve with Pressure Switch

Describes the function of the overflow valve and its interaction with the pressure switch.

Safety Valve

Explains the operation of the safety valve for overpressure protection.

Type Plate Information

Information about the device's type plate and its key identifiers.

Unit Overview

Electrical Box HD 6;15 MX Overview

Diagram and labeling of the electrical box for HD 6/15 MX.

Pump Head HD 6;15 MX Overview

Diagram and labeling of the pump head for HD 6/15 MX.

HD 6;15 M;MX Cross-Section Drawings

Cylinder Head

Detailed cross-section of the cylinder head for HD 6/15 M/MX.

Startup Valve

Cross-section and function of the startup valve.

Pressure Switch

Cross-section and function of the pressure switch.

Overflow Valve

Cross-section and function of the overflow valve.

HD 6;15 M;MX Pump Set

Pump Set Components

Diagram of the HD 6/15 M/MX pump set with labeled parts.

Motor Description

Motor Components

Cross-section of the motor showing its internal components.

HD 8;18 M Cross-Section Drawings

Cylinder Head

Detailed cross-section of the cylinder head for HD 8/18 M.

Overflow Valve Operation

Diagram and explanation of the overflow valve operation.

Pressure Switch Operation

Diagram and explanation of the pressure switch operation.

Pressure Relief Valve Function

Diagram and explanation of the pressure relief valve.

HD 8;18 M Pump Set

Pump Set Components

Diagram of the HD 8/18 M pump set with labeled parts.

HD 8;18 M Motor

Motor Components

Cross-section of the HD 8/18 M motor with labeled components.

HD 7;17 M Cross-Section Drawings

Pump Set

Diagram of the HD 7/17 M pump set with labeled parts.

Structure of Service Group

Safety Instructions

General safety instructions for performing service on the unit.

Structure Overview

Overview of the unit's structure, referencing components and service activities.

Service Activities

Opening; Closing the Cover

Procedure for accessing the unit by opening and closing the cover.

Opening; Closing the Electrical Box

Procedure for accessing the electrical components by opening/closing the box.

Electrical Box Service

Removing;Installing Electrical Box HD 6;15 MX

Steps to remove and install the electrical box for HD 6/15 MX.

Removing;Installing the Chassis

Procedure for removing and installing the main chassis of the unit.

Hose Reel Service

Removing;Installing Hose Reel Angle Piece

Instructions for removing and installing the hose reel angle piece.

Shoulder Module Service

Removing;Installing Shoulder Module

Procedure for handling the shoulder module: removal, installation, disassembly.

Wheel Service

Removing;Installing a Wheel

Procedure for removing and installing a wheel on the unit.

Power Switch Linkage Service

Removing;Installing Power Switch Linkage

Procedure for removing and installing the power switch linkage.

Service and Inspection

Cleaning the Water Filter

Steps for cleaning the water filter of the unit.

Fault Diagnosis

Information on diagnosing faults within this service group.

Electrical System Service Group

Safety Instructions

Critical safety guidelines for working with the electrical system.

Overview

Overview of the electrical system components and related service activities.

Electrical Service Activities

Removing;Installing Capacitor

Procedure for removing and installing the capacitor.

Removing;Installing Motor Circuit Breaker

Procedure for removing and installing the motor circuit breaker.

Power Supply and Switch Service

Removing;Installing Power Supply Cable

Procedure for removing and installing the power supply cable.

Removing;Installing Power Switch

Procedure for removing and installing the power switch.

Motor and Contactor Service

Removing;Installing Contactor HD 8;18 M

Procedure for removing and installing the contactor on HD 8/18 M.

Removing;Installing Motor HD 6;15 MX

Procedure for removing and installing the motor for HD 6/15 MX.

Motor Service

Removing;Installing Motor HD 8;18 M

Procedure for removing and installing the motor for HD 8/18 M.

Service and Inspection

Service and inspection points for the electrical system.

Pump Service Group

Safety Instructions

Essential safety precautions for pump servicing.

Overview

Overview of pump components for HD 6/15 MX and HD 8/18 M.

Pump Service Activities

Removing;Installing Pipeline HD 6;15 MX

Procedure for removing and installing the pipeline on HD 6/15 MX.

Removing;Installing Pump Head

Procedure for removing and installing the pump head.

High Pressure Seals Service

Removing;Installing High Pressure Seals

Steps for removing and installing high pressure seals.

Suction Valves Service

Removing;Installing Suction Valves HD 6;15 MX

Procedure for removing and installing suction valves on HD 6/15 MX.

Pressure Retention Valves Service

Removing;Installing Suction Valves HD 8;18 M

Procedure for removing and installing suction valves on HD 8/18 M.

Removing;Installing Pressure Retention Valves HD 6;15 MX

Procedure for removing and installing pressure retention valves on HD 6/15 MX.

Pressure Valves Service

Removing;Installing Pressure Retention Valves HD 8;18 M

Procedure for removing and installing pressure retention valves on HD 8/18 M.

Removing;Installing Pressure Valves HD 6;15 MX

Procedure for removing and installing pressure valves on HD 6/15 MX.

Pressure Switch and Startup Valve Service

Removing;Installing Pressure Switch

Procedure for removing and installing the pressure switch.

Removing;Installing Startup Valve HD 6;15 MX

Procedure for removing and installing the startup valve on HD 6/15 MX.

Pressure Relief Valve and Seal Service

Removing;Installing Pressure Relief Valve HD 8;18 M

Procedure for removing and installing the pressure relief valve on HD 8/18 M.

Removing;Installing Low Pressure Seals

Procedure for removing and installing low pressure seals.

Removing;Installing Pump Set (Non-Cage Variants)

Procedure for removing and installing the non-cage pump set.

Pump Set (Cage Variants) Service

Removing;Installing Pump Set (Cage Variants)

Procedure for removing and installing the cage pump set.

Pistons and Oil Seals Service

Removing;Installing Pistons and Oil Seals

Procedure for removing and installing pistons and oil seals.

Swash Plate Service

Removing;Installing Swash Plate for 2-Pole Motors

Procedure for removing and installing the swash plate for 2-pole motors.

Bearing and Shaft Seal Service

Removing;Installing Swash Plate for 4-Pole Motors

Procedure for removing and installing the swash plate for 4-pole motors.

Removing;Installing Bearings and Radial Shaft Seal

Procedure for removing and installing bearings and radial shaft seal.

Overflow Valve Service

Removing;Installing Overflow Valve

Procedure for removing and installing the overflow valve.

Pump Maintenance

Draining;Replacing Pump Oil

Steps for draining and replacing the pump oil.

Troubleshooting Guide

Device Does Not Start

Troubleshooting steps for when the device fails to start.

Device Does Not Reach Required Pressure

Troubleshooting steps for insufficient pressure.

Technical Documentation

Technical Data

Comprehensive technical specifications and data for all listed models.

Torques Specification

Special Tools

Circuit Diagrams

HD-M 1~

Circuit diagram for single-phase HD-M units.

HD-M 1~ with Contactor

Circuit diagram for single-phase HD-M units with contactor.

Three-Phase HD-M Circuit Diagrams

HD-M 3~ 380 V-480 V

Circuit diagram for three-phase HD-M 380V-480V units.

HD-M 3~ 200 V-240 V

Circuit diagram for three-phase HD-M 200V-240V units.

Kärcher HD 6/15 M Specifications

General IconGeneral
Form factorCompact
Hose length10 m
Power sourceElectric
Castor wheelsYes
Product colorGray
Detergent tankNo
Pressure rangeHigh-pressure
Maximum pressure225 bar
Maximum flow rate560 l/h
Working pressure (max)150 bar
Maximum water temperature60 °C
AC input voltage230 V
Number of phases1
AC input frequency50 Hz
Power consumption (typical)3100 W
Package weight32000 kg
Weight and Dimensions IconWeight and Dimensions
Depth400 mm
Width455 mm
Height700 mm
Weight28600 g

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