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JET MATE
Kawasaki JET MATE User Manual
146 pages
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Kawasaki
~eT
4ILl77:
Watercraft
Service
Manual
beerdart
2
Table of Contents
Table of Contents
7
Before Servicing
8
Model Identification
11
General Specification
12
Periodic Maintenance Chart
13
Torque and Locking Agent
14
Cable Routing
16
Table of Contents
19
Exploded View
20
Fuel System Diagram
22
Adjustment
23
Removal
24
Sealant
22
Installation
24
Lubrication
24
Inspection
24
Adjustment
25
Removal
25
Installation
26
Inspection
26
Lubrication
26
Fuel Pump
27
Removal
27
Installation Note
27
Disassembly . 2·9
27
Assembly Notes
28
Carburetor
28
Idle Speed Adjustment
28
Mixture Screw Adjustment
28
High Altitude Performance Adjustment
29
Carburemr Removal
29
Carburetor Installation
30
Carburetor Disassemb!Y
30
Carburetor Assembly
31
Carburetor Cleaning and
31
Float Arm Level Inspection and Adjustment
32
Flame Arrester
32
Removal
32
Reed Valve Inspection
33
Valve Holder Inspection
34
Valve Stop Inspection
34
Fuel Tank
34
Fuel Tank Removal
34
Fuel Tank Installation
34
Fuel Tank Cleaning
35
Fuel Filler and Tube Removal
35
Fuel Filler and
35
Fuel Filter Screen Cleaning
36
Fuel Tap
36
Main Fuel Tap Removal/Installation
36
Outside Fuel Tap Removal/Installation
37
Fuel Vent Screen
37
Cleaning
37
Table of Contents
48
Exploded View
49
Special Tools
50
Specifications
50
5-4 Engine Top End
51
Disassembly and Assembly
51
Engine Top End Disassembly
51
Engine Top End Assembly
52
Maintenance and Inspection
53
Compression Measurement
53
Cyhnder Head Warp
54
Cylinder Wear Inspection
54
Piston Diameter Measurement
55
Piston/Cylinder Clearance
55
80Ring and Honing
55
Piston Ring, Piston Ring Groove Inspection
55
Piston Ring End Gap
56
Table of Contents
61
Sealant
63
Coupling Damper Inspection
64
Special Tools
63
Specifications
63
Magneto Flywheel
64
Magneto Flywheel Removal
64
Magneto Flywheel Installation
65
Stator
65
Stator Removal
65
Stator Installation Notes ' ' , , 7·6
66
Water Drain Valve ' - - , , , , , 7·6
66
Water Drain Valve Removal
66
Water Drain Valve Installation
67
Crankcase Splitting . 7·8
68
Crankcase Assembly
68
Crankshaft Main Bearing Wear , ' 7·11
71
Crankshaft Main Bearing Wear
71
Crankshaft Assembly Specifications
72
Table of Contents
73
Exploded View
74
Bilge System
75
Bilge Pump
75
Bilge Switch
76
Hose Inspection
76
Cooling and Bilge System Flushing
76
Cooling System Flushing
76
Bilge System Flushing
77
Table of Contents
78
Special Tools
80
Specifications
80
Drive Shaft/Drive Shaft Holder
81
Drive Shaft Removal!! Nstallation
81
Drive Shaft Holder Removal/Disassembly
81
Drive Shaft Runout
81
Drive Shaft Cleaning
83
Table of Contents
84
Exploded View
85
Pump and Impeller
85
Special Tools
86
Pumpremoval
87
Pump Installation
87
Pump Disassembly
88
Specifications
86
Table of Contents
92
Steering Cable
94
Adjustment
94
Removal
94
Inspection
95
Installation
95
Disassembly
97
Assembly
97
Steering Bracket
98
Removal
98
Installation
99
Reverse System
99
Shift Cable Adjustment
99
Shift Cable Removal
100
Shift Cable Installation
101
Shift Cable Inspection
101
Shift Cable Lubrication
101
Reverse Bucket Removal/Installation
101
Table of Contents
103
Exploded View
104
Engine Hood/Steering Case
106
Engine Hood Removal/Installation
106
Steering Case Removal
106
Steering Case Installation
107
Back Rest
107
Table of Contents
109
Wiring Diagram
110
Exploded View
112
Special Tools
114
Specifications
114
Battery
115
Precautions
115
Battery Removal
115
Battery Installation
115
Battery Condition
116
Battery Initial Charging
117
Battery Ordinary Charging
118
Battery Test Charging
118
Electric Starter System
118
Starter Relay
118
Removal
118
Reduction Gear
119
Removal/Installation Notes
119
Inspection
119
Removal
120
Disassembly
121
Assembly
121
Brush Inspection
122
Brush Spring Inspection
122
Commutator Cleaning and Inspection 13·13
122
Armature Inspection
123
Brush Plate Inspection
123
Brush and Lead Assembly Inspection
123
Charging Coil Testing
125
Removal
125
Inspection
126
Charging System
125
Ignitionsystem
126
Col Igniter Removal
126
Exciter Coil Inspection
127
Spark Plug Removal
128
Spark Plug Installation 13·19
128
Spark Plug Inspection
128
Spark Plug Cleaning
128
Spark Plug Adjustment
128
Ignition Timing Inspection (Dynamic)
129
Electric Case
130
Removal/Disassembly
130
Assembly/Installation
130
Blower Fan System
131
Blower Fan Inspection
131
Switches
132
Start/Stop Switch
132
Removal/Installation
132
Ignition Switch
133
Removal/Installation
133
Switch Inspection
134
Temperature Warning System
132
Temperature Sensor Inspection
132
Fuse
134
Inspection
134
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Kawasaki JET MATE Specifications
General
Type
Personal Watercraft
Manufacturer
Kawasaki
Category
Boat
Weight
180 kg (397 lbs)
Seating Capacity
2
Fuel Capacity
30 L (7.9 US gal)
Engine
2-stroke
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