EasyManua.ls Logo

Kawasaki JET MATE - User Manual

Kawasaki JET MATE
146 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Kawasaki
~eT
4ILl77:
Watercraft
Service Manual
beerdart

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kawasaki JET MATE and is the answer not in the manual?

Summary

Foreword

How to Use this Manual

Explains how to navigate and utilize the manual's structure and content effectively.

General Information

Pre-Service Checks and Advice

Advice before starting maintenance or repair work on the watercraft.

Watercraft Technical Specifications

Key technical specifications for the watercraft model.

Scheduled Maintenance Intervals

Schedule for routine maintenance tasks based on hours of operation.

Fastener Torque and Locking Agent Specs

Specifications for fastener tightening torques and locking agents.

Fuel System

Carburetor Service and Adjustment

Detailed procedures for carburetor adjustment, removal, installation, and disassembly.

Fuel Pump Service

Instructions for removing, installing, and disassembling the fuel pump.

Fuel Tank Service

Instructions for removing, cleaning, and installing the fuel tank.

Engine Lubrication System

Engine Oil Pump Performance Testing

Method for testing the oil pump's output and performance.

Engine Oil Tank Cleaning

Procedure for cleaning the engine oil tank.

Exhaust System

Exhaust Pipe and Manifold Service

Procedures for removing, installing, and cleaning the exhaust pipe and manifold.

Water Box Muffler Service

Instructions for removing, installing, and inspecting the water box muffler.

Engine Top End

Engine Top End Disassembly Procedures

Step-by-step guide to disassembling the engine's top end components.

Engine Compression Testing

Method for measuring engine compression using a gauge.

Piston Ring End Gap Check

How to measure and check the end gap of piston rings.

Engine Removal and Installation

Watercraft Engine Removal Procedure

Step-by-step instructions for removing the engine from the watercraft.

Watercraft Engine Installation Procedure

Procedures for correctly installing the engine back into the watercraft.

Engine Bottom End

Crankshaft Runout Measurement

Method for measuring crankshaft runout using V-blocks.

Cooling and Bilge Systems

Cooling System Flushing Procedure

How to flush the cooling system to remove deposits.

Bilge System Flushing Procedure

Procedure for flushing the bilge system to prevent clogging.

Drive Shaft

Drive Shaft Removal and Installation

Steps for removing and installing the drive shaft.

Drive Shaft Runout Measurement

Method for measuring drive shaft runout.

Pump and Impeller

Jet Pump and Impeller Removal

Steps for removing the pump and impeller assembly.

Impeller Clearance Check

How to measure and check impeller clearance for proper performance.

Steering

Steering Cable Service and Adjustment

Procedures for adjusting, removing, installing, and inspecting the steering cable.

Control Stick Service

Steps for removing, installing, disassembling, and assembling the control stick.

Shift Cable Adjustment Procedure

Steps to adjust the shift cable for correct gear engagement.

Hull

Engine Hood and Steering Case Service

Procedures for removing and installing the engine hood and steering case.

Hull Replacement Process

Process for replacing the entire hull of the watercraft.

Electrical System

Wiring Diagram

Schematic showing electrical connections for all systems.

Battery Maintenance and Installation

Precautions, removal, and installation procedures for the battery.

Ignition System Components Service

Instructions for CDI igniter, ignition coil, and exciter coil inspection.

Spark Plug Service and Adjustment

Procedures for removing, installing, cleaning, and adjusting spark plugs.

Storage and Transporting

Watercraft Preparation for Storage

Steps for preparing the watercraft for long-term storage.

Post-Storage Watercraft Test Run

Safely starting and running the engine after storage.

Appendix

Troubleshooting Engine and System Issues

Diagnostic flowcharts for common engine and system problems.

Unit Conversion Table

Table for converting between different units of measurement.

Summary

Foreword

How to Use this Manual

Explains how to navigate and utilize the manual's structure and content effectively.

General Information

Pre-Service Checks and Advice

Advice before starting maintenance or repair work on the watercraft.

Watercraft Technical Specifications

Key technical specifications for the watercraft model.

Scheduled Maintenance Intervals

Schedule for routine maintenance tasks based on hours of operation.

Fastener Torque and Locking Agent Specs

Specifications for fastener tightening torques and locking agents.

Fuel System

Carburetor Service and Adjustment

Detailed procedures for carburetor adjustment, removal, installation, and disassembly.

Fuel Pump Service

Instructions for removing, installing, and disassembling the fuel pump.

Fuel Tank Service

Instructions for removing, cleaning, and installing the fuel tank.

Engine Lubrication System

Engine Oil Pump Performance Testing

Method for testing the oil pump's output and performance.

Engine Oil Tank Cleaning

Procedure for cleaning the engine oil tank.

Exhaust System

Exhaust Pipe and Manifold Service

Procedures for removing, installing, and cleaning the exhaust pipe and manifold.

Water Box Muffler Service

Instructions for removing, installing, and inspecting the water box muffler.

Engine Top End

Engine Top End Disassembly Procedures

Step-by-step guide to disassembling the engine's top end components.

Engine Compression Testing

Method for measuring engine compression using a gauge.

Piston Ring End Gap Check

How to measure and check the end gap of piston rings.

Engine Removal and Installation

Watercraft Engine Removal Procedure

Step-by-step instructions for removing the engine from the watercraft.

Watercraft Engine Installation Procedure

Procedures for correctly installing the engine back into the watercraft.

Engine Bottom End

Crankshaft Runout Measurement

Method for measuring crankshaft runout using V-blocks.

Cooling and Bilge Systems

Cooling System Flushing Procedure

How to flush the cooling system to remove deposits.

Bilge System Flushing Procedure

Procedure for flushing the bilge system to prevent clogging.

Drive Shaft

Drive Shaft Removal and Installation

Steps for removing and installing the drive shaft.

Drive Shaft Runout Measurement

Method for measuring drive shaft runout.

Pump and Impeller

Jet Pump and Impeller Removal

Steps for removing the pump and impeller assembly.

Impeller Clearance Check

How to measure and check impeller clearance for proper performance.

Steering

Steering Cable Service and Adjustment

Procedures for adjusting, removing, installing, and inspecting the steering cable.

Control Stick Service

Steps for removing, installing, disassembling, and assembling the control stick.

Shift Cable Adjustment Procedure

Steps to adjust the shift cable for correct gear engagement.

Hull

Engine Hood and Steering Case Service

Procedures for removing and installing the engine hood and steering case.

Hull Replacement Process

Process for replacing the entire hull of the watercraft.

Electrical System

Wiring Diagram

Schematic showing electrical connections for all systems.

Battery Maintenance and Installation

Precautions, removal, and installation procedures for the battery.

Ignition System Components Service

Instructions for CDI igniter, ignition coil, and exciter coil inspection.

Spark Plug Service and Adjustment

Procedures for removing, installing, cleaning, and adjusting spark plugs.

Storage and Transporting

Watercraft Preparation for Storage

Steps for preparing the watercraft for long-term storage.

Post-Storage Watercraft Test Run

Safely starting and running the engine after storage.

Appendix

Troubleshooting Engine and System Issues

Diagnostic flowcharts for common engine and system problems.

Unit Conversion Table

Table for converting between different units of measurement.

Kawasaki JET MATE Specifications

General IconGeneral
TypePersonal Watercraft
ManufacturerKawasaki
CategoryBoat
Weight180 kg (397 lbs)
Seating Capacity2
Fuel Capacity30 L (7.9 US gal)
Engine2-stroke

Related product manuals