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Precautions and general guidelines before starting inspection or repair work on the motorcycle.
Visual identification of the motorcycle model and location of frame and engine numbers.
Detailed technical specifications for the motorcycle's dimensions, engine, and performance.
Scheduled maintenance intervals based on odometer readings or time.
Lists tightening torques for major fasteners and specifies locking agents.
Provides standard and service limit values for various components.
Lists specialized tools required for maintenance and repair procedures.
Important safety precautions and guidelines for servicing the DFI system.
Diagnostic flow charts and common problem/solution guides for DFI system issues.
Standard values for DFI system components like sensors and injectors.
Technical specifications for coolant, radiator cap, and thermostat.
Procedures for coolant inspection, draining, filling, and pressure testing.
Procedures for water pump removal, installation, inspection, and seal replacement.
Detailed specifications for camshaft, cylinder head, valve, and piston measurements.
Lists specialized tools and sealants for engine top end work.
Procedures for removing, installing, and inspecting air suction and switching valves.
Procedures for removing, installing, and inspecting the camshaft and related components.
Standard and service limit values for clutch components.
Procedures for inspecting, adjusting, removing, and installing the clutch lever and cable.
Procedures for removing and installing the clutch cover and right engine cover.
Step-by-step procedure for removing the clutch assembly.
Specifications for engine oil type, viscosity, capacity, and oil pressure.
Procedures for checking oil level, changing oil, and replacing the oil filter.
Procedures for oil pump removal, installation, disassembly, assembly, and inspection.
Step-by-step procedure for removing the engine from the motorcycle frame.
Step-by-step procedure for installing the engine back into the frame.
Standard and service limit values for crankshaft, connecting rod, and transmission components.
Procedures for crankcase disassembly and assembly, including oil seal replacement.
Procedures for crankshaft removal, installation, and cleaning, including connecting rod inspection.
Procedures for transmission removal, installation, disassembly, and assembly.
Specifications for wheel rim runout, tire pressure, tread depth, and standard tire sizes.
Step-by-step procedure for removing the front wheel assembly.
Step-by-step procedure for removing the rear wheel assembly.
Procedures for inspecting tire air pressure, removing, and installing tires.
Specifications for drive chain slack, length, and rear sprocket warp.
Procedures for drive chain inspection, adjustment, removal, and installation.
Procedures for sprocket removal, installation, and wear inspection.
Specifications for brake lever, pedal, fluid, pads, and discs.
Procedures for inspecting, adjusting, removing, and installing the brake pedal.
Procedures for caliper removal, installation, disassembly, and inspection of seals and boots.
Procedures for removing, installing, and inspecting brake pads for wear.
Specifications for front fork and rear shock absorber settings and dimensions.
Procedures for front fork adjustment, removal, installation, oil change, and disassembly.
Procedures for adjusting damping and preload, and removing/installing the rear shock absorber.
Procedures for swingarm removal, installation, and bearing inspection.
Lists specialized tools for steering system service.
Procedure for inspecting steering play.
Procedure for adjusting steering play.
Procedures for steering stem and bearing removal, installation, lubrication, and warp check.
Lists the jack as a special tool for frame work.
Procedures for removing and installing the seat.
Procedures for removing and installing the side cover.
Procedures for removing and installing the radiator shroud.
Technical specifications for battery, charging system, ignition system, and starter motor.
Lists specialized tools and sealants for electrical system service.
Electrical wiring diagrams for different model variations (IN, MY, TH, BR, EUR, SEA).
Important safety precautions and guidelines when servicing electrical systems.
Diagrams and instructions for routing cables, wires, and hoses on the motorcycle.
A comprehensive guide to diagnosing and resolving common motorcycle problems.
General| Displacement | 249 cc |
|---|---|
| Cooling System | Liquid-cooled |
| Ignition | Digital |
| Starting System | Electric |
| Lubrication | Forced lubrication, wet sump |
| Transmission | 6-speed, return |
| Final Drive | Chain |
| Curb Mass | 138 kg |
| Fuel Capacity | 7.7 liters |
| Fuel System | Fuel injection |
| Frame Type | Perimeter, steel |
| Front Suspension | 43 mm telescopic fork |
| Rear Suspension | Uni-Trak with adjustable preload |
| Rear Brake | Single 240 mm petal disc |
| Front Tire | 110/70-17 |
| Rear Tire | 130/70-17 |
| Overall Length | 2, 130 mm |
| Wheelbase | 1, 420 mm |
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