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Procedures and precautions to take before starting any service or repair work on the motorcycle.
Key technical specifications and dimensions for the motorcycle models covered in the manual.
Scheduled maintenance tasks and intervals based on mileage or time.
Lists fasteners and their specified torque values, along with recommended locking agents.
Details specialized tools and sealants required for various maintenance and repair procedures.
Diagram showing the assembly of fuel system components.
Technical specifications for fuel system components like carburetor and cables.
Information on carburetor inspection, adjustment, removal, and cleaning procedures.
Procedures for fuel tank removal, installation, and inspection.
Diagram illustrating the layout and assembly of the cooling system components.
Technical specifications for coolant type, capacity, and radiator cap pressure.
Instructions on how to properly fill the cooling system with coolant.
Procedures for removing, installing, and inspecting the water pump and its mechanical seal.
Diagram showing the exploded view of the engine's top end components.
Detailed specifications for engine top end parts like camshafts, valves, and cylinders.
Instructions for removing and installing the cylinder head cover.
Procedures for valve clearance adjustment, inspection, and repair.
Diagram illustrating the assembly of the clutch components.
Specifications for clutch lever free play, plate thickness, and spring length.
Procedures for inspecting and adjusting the clutch lever and cable.
Diagram showing the exploded view of the engine lubrication system components.
Specifications for engine oil grade, viscosity, capacity, and oil pump drive chain.
Procedures for changing engine oil and replacing the oil filter.
Diagram illustrating the engine mounting points and related components.
Step-by-step instructions for removing the engine from the motorcycle frame.
Diagram showing the exploded view of crankshaft and transmission components.
Specifications for crankshaft, connecting rods, and transmission gear ratios.
Procedures for splitting the crankcase halves for access to internal components.
Instructions for removing, installing, and inspecting crankshaft and connecting rods.
Diagram illustrating the assembly of wheel and tire components.
Specifications for wheel rim runout, axle runout, wheel balance, and tire sizes.
Step-by-step guide for removing the front wheel.
Step-by-step guide for removing the rear wheel.
Diagram showing the exploded view of the final drive components.
Specifications for drive chain slack, length, and sprocket dimensions.
Procedures for inspecting and adjusting the drive chain slack.
Diagram illustrating the assembly of brake system components.
Specifications for front and rear brake pad lining, disc runout, and fluid.
Procedures for caliper removal, installation, and disassembly.
Instructions for brake pad removal, installation, and wear inspection.
Diagram showing the exploded view of front and rear suspension components.
Procedures for front fork removal, oil change, and assembly.
Information on rear shock absorber removal and spring preload adjustment.
Diagram illustrating the steering system components.
Guidance on inspecting the steering system for proper function and condition.
Procedures for steering stem and bearing removal and installation.
Diagram showing the exploded view of the motorcycle frame and related parts.
Instructions for removing and installing the motorcycle seat.
Procedures for removing and installing the left and right side covers.
Diagram illustrating the assembly of electrical system components.
Important safety precautions related to the motorcycle's electrical system.
Details on spark plugs, ignition coils, and IC igniter inspection and troubleshooting.
Schematic diagrams of the motorcycle's electrical circuits for different models.
Notes and advice specific to using the motorcycle for racing purposes.
A guide to diagnosing and resolving common problems and symptoms.
A comprehensive list of fasteners and their required tightness specifications.
General| Displacement | 805 cc |
|---|---|
| Bore x Stroke | 88.0 x 66.2 mm |
| Compression Ratio | 9.5:1 |
| Fuel System | Keihin CVK36 carburetor |
| Ignition | Digital |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | 41 mm telescopic fork |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Front Tire | 130/90-16 |
| Seat Height | 700 mm (27.6 inches) |
| Engine Type | 4-stroke V-Twin |
| Cooling System | Liquid-cooled |
| Fuel Capacity | 15 liters (4.0 gallons) |
| Wheelbase | 1, 645 mm |
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