EasyManua.ls Logo

Kawasaki Z1000SX - User Manual

Kawasaki Z1000SX
739 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Z1000SX
Z1000SX ABS
Ninja 1000
Ninja 1000 ABS
Motorcycle
Service Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kawasaki Z1000SX and is the answer not in the manual?

Summary

General Information

Before Servicing

Crucial precautions before starting any service work on the motorcycle, covering safety and general procedures.

Model Identification

Visual guide to identify different motorcycle models using side views and component locations.

General Specifications

Detailed technical specifications including dimensions, performance, engine, and chassis data.

Unit Conversion Table

Useful reference for converting between different measurement units during service.

Periodic Maintenance

Periodic Maintenance Chart

Essential schedule of inspections and replacements based on mileage and time intervals for maintaining the motorcycle.

Torque and Locking Agent

Critical torque values and locking agent specifications for fastener installation to ensure safety and proper function.

Periodic Maintenance Procedures

Step-by-step instructions for performing various periodic maintenance tasks on the motorcycle.

Fuel System (DFI)

Exploded View

Illustrated breakdown of fuel system components with part numbers and torque specifications.

Specifications

Key performance and technical specifications for DFI components like sensors, injectors, and throttle body.

DFI Servicing Precautions

Essential safety and handling guidelines specific to servicing the DFI system to prevent damage and ensure proper operation.

Troubleshooting the DFI System

Guide to diagnosing DFI system problems using warning lights, service codes, and flow charts.

Cooling System

Specifications

Standard and service limit specifications for coolant, radiator cap, and thermostat performance.

Coolant

Procedures for inspecting coolant condition, level, draining, filling, and pressure testing the system.

Water Pump

Detailed instructions for water pump removal, installation, disassembly, and inspection of its components.

Radiator

Procedures for radiator and fan removal, installation, and inspection of the radiator core and cap.

Thermostat

Procedures for thermostat removal, installation, and inspection, including valve opening temperature checks.

Engine Top End

Specifications

Critical dimensional and wear specifications for camshafts, cylinder head, valves, and pistons.

Clean Air System

Procedures for air suction valve and air switching valve removal, installation, and inspection.

Cylinder Head Cover

Step-by-step instructions for removing and installing the cylinder head cover and its related components.

Camshaft, Camshaft Chain

Procedures for camshaft and chain removal, installation, and wear inspection.

Valves

Detailed procedures for valve clearance inspection, adjustment, and related component servicing.

Clutch

Specifications

Standard and service limit specifications for clutch lever free play and clutch components.

Clutch Lever and Cable

Procedures for clutch lever and cable inspection, adjustment, removal, installation, and lubrication.

Clutch Cover

Procedures for clutch cover and release shaft removal and installation.

Clutch

Procedures for clutch removal, installation, and inspection of clutch plates and springs.

Engine Lubrication System

Engine Oil and Oil Filter

Procedures for checking oil level, changing engine oil, and replacing the oil filter.

Oil Pan

Procedures for oil pan removal and installation, including gasket and liquid gasket application.

Oil Pump

Procedures for oil pump removal, installation, and drive gear servicing.

Oil Pressure Measurement

Procedure for measuring engine oil pressure using specialized tools and troubleshooting low pressure.

Engine Removal;Installation

Engine Removal

Detailed steps for safely removing the engine from the motorcycle, including necessary disconnections and supports.

Engine Installation

Step-by-step instructions for reinstalling the engine, including mounting bolt tightening and adjustments.

Crankshaft;Transmission

Specifications

Standard and service limit specifications for crankcase, crankshaft, connecting rods, and transmission parts.

Crankcase Splitting

Procedures for splitting the crankcase, including bolt sequences and gasket application.

Crankshaft and Connecting Rods

Procedures for crankshaft and connecting rod removal, installation, cleaning, and wear inspection.

Transmission

Procedures for transmission shaft removal, installation, disassembly, and assembly, including gear inspection.

Wheels;Tires

Specifications

Standard and service limit specifications for wheel rim runout, balance, tire pressure, and tread depth.

Wheels (Rims)

Procedures for front and rear wheel removal and installation, including rim and axle inspection.

Tires

Procedures for tire inspection, removal, installation, and repair, including warnings.

Hub Bearing

Procedures for hub bearing removal, installation, inspection, and lubrication.

Final Drive

Specifications

Standard and service limit specifications for the drive chain and sprockets.

Drive Chain

Procedures for drive chain slack inspection, adjustment, wear inspection, lubrication, removal, installation, and replacement.

Sprocket, Coupling

Procedures for engine sprocket cover and rear sprocket removal/installation, and coupling installation.

Brakes

Specifications

Standard and service limit specifications for brake levers, pads, discs, and fluid.

Brake Lever, Brake Pedal

Procedures for adjusting brake lever position and inspecting/adjusting brake pedal position.

Calipers

Procedures for front and rear caliper removal, installation, disassembly, and assembly.

Brake Fluid

Procedures for brake fluid level inspection, change, and brake line bleeding.

Anti-Lock Brake System (Equipped Models)

Information on ABS system parts location, wiring diagram, and hydraulic unit terminals.

ABS Troubleshooting Outline

Overview of the diagnostic process for ABS system abnormalities.

Suspension

Specifications

Standard and service limit specifications for front fork and rear shock absorber settings.

Special Tools

Illustrations of special tools for suspension service.

Front Fork

Procedures for adjusting damping and preload, and fork removal/installation.

Fork Oil Change

Step-by-step instructions for changing the fork oil, including amount and level.

Rear Shock Absorber

Procedures for adjusting rebound damping and spring preload.

Swingarm

Procedures for swingarm removal and installation, including pivot shaft and bearing service.

Steering

Special Tools

Illustrations of special tools for steering system service.

Steering Stem

Procedures for steering stem and bearing removal, installation, lubrication, and warp inspection.

Handlebar

Procedures for handlebar removal and installation.

Frame

Seats

Procedures for rear and front seat removal and installation.

Fairings

Procedures for lower fairing removal and installation.

Frame

Procedures for frame inspection, rear frame removal/installation, and rear frame bracket work.

Battery Case

Procedures for battery case removal and installation.

Sidestand

Procedures for sidestand and sidestand switch removal and installation.

Electrical System

Specifications

Standard specifications for battery, charging system, ignition system, and electric starter.

Wiring Diagram (US, CA and CAL Models)

Electrical wiring diagram specific to US, CA, and CAL models.

Precautions

Important safety and handling precautions for electrical system servicing.

Battery

Procedures for battery removal, installation, and activation, including charging.

Charging System

Procedures for alternator cover and rotor removal/installation, and inspection.

Ignition System

Precautions and procedures for crankshaft sensor and stick coil inspection, and spark plug maintenance.

Electric Starter System

Procedures for starter motor removal, installation, disassembly, and assembly.

Immobilizer System (Equipped Models)

Information and procedures for the immobilizer system, including key registration.

Appendix

Troubleshooting Guide

Comprehensive guide to diagnosing and resolving common motorcycle problems based on symptoms.

Kawasaki Z1000SX Specifications

General IconGeneral
Engine TypeLiquid-cooled, 4-stroke In-Line Four
Bore x Stroke77.0 x 56.0 mm
Compression Ratio11.8:1
IgnitionDigital
Transmission6-speed, return
Front Tire120/70ZR17M/C (58W)
Rear Tire190/50ZR17M/C (73W)
Overall Width790 mm
Curb Mass235 kg
Maximum Power104.5 kW {142 PS} / 10, 000 rpm
Maximum Torque111 N·m {11.3 kgf·m} / 7, 300 rpm
Displacement1043 cc
Fuel SystemFuel injection: ø38 mm x 4 (Keihin)
Front Suspension41 mm inverted fork with rebound and preload adjustability
Rear SuspensionHorizontal Back-link with rebound and preload adjustability
Front BrakesDual semi-floating 300 mm petal discs
Rear BrakesSingle 250 mm petal disc
Overall Length2, 100 mm
Wheelbase1440 mm
Fuel Capacity19 L
Overall Height1, 185 mm

Related product manuals