KAWNEER 1686 - User Manual

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1
038310
EC 95424-057
40"
40-13/16"
KAWNEER 1686 CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS
FEBRUARY, 2015
TOP GUIDE INSTALLATION:
1) Install top guide over top bolt and slide into door stile.
2) Attach guide with (2) #10 x 1/2" FH undercut fasteners.
BOTTOM GUIDE INSTALLATION:
1) Install bottom guide over bottom bolt and slide into door stile.
2) Attach guide with (2) #10 x 1/2" FH undercut fasteners.
Cylinder dogging pawl
Cylinder
C
L
Device
C
L
Bottom of door
REMOVAL OF CYLINDER DOGGING PAWL:
1) Loosen two bracket retaining fasteners.
2) Discard dogging pawl.
3) Reinstall the bracket and retaining fasteners within the exit device housing.
Bracket
CENTER CASE INSTALLATION:
1) Using a hook tool, align center case with holes provided.
2) Attach center case with (2) #8 x 1/4" cap screws (don't over tighten).
3) Adjust top and bottom bolts with wrench provided allowing bolt to extend
beyond stile. Turn top and bottom bolts counterclockwise to lengthen and
clockwise to shorten.
ROD AND CENTER CASE ASSEMBLY:
1) For inactive doors or doors without exterior cylinder, or doors without the
need for exterior cylinder dogging, the removal of the cylinder dogging
pawl is required. (See removal of Dogging Pawl below)
All active doors with cylinder locking will require the cylinder dogging
mechanism to be activated before rod and center case assembly is inserted
into the active door stile.
Slide rod and center case assembly into active door stile.
The 190 active pair door will require the weld nut plate fasteners to be cut
flush with nut plate to allow center case assembly to insert into a 190 door
stile extrusion.
Do Not Over
Tighten Screws

Summary

Rod and Center Case Assembly

Removal of Cylinder Dogging Pawl

Procedure to remove the cylinder dogging pawl from the exit device housing.

Center Case Installation

Steps for installing the center case assembly into the door stile using provided hardware.

Guide Installation

Instructions for installing the top and bottom guide components.

Cylinder Assembly and Installation

Cylinder Pad Assembly

Steps to assemble the cylinder with the mounting pad and retaining ring.

Cylinder Installation

Procedure for installing the assembled cylinder into the door stile.

Lever Handle Trim Installation

Lever Handle Trim Assembly

Instructions for assembling and installing the lever handle trim.

Trim Handing Guide

Visual guide for determining the correct handing of the lever handle trim.

Device Attachment and Configuration

Device Attachment

Instructions for attaching the exit device to the door stile.

Exit Device with Cylinder Dogging

Steps for configuring the exit device with cylinder dogging.

Final Assembly and Fabrication

Final Assembly

Steps for completing the final assembly of the exit device.

Exterior Cylinder Dogging

Procedure for activating and deactivating exterior cylinder dogging.

Top Bolt Fabrication

Instructions for fabricating the top bolt strike plate.

Bottom Bolt and Door Stop

Bottom Bolt Fabrication

Instructions for fabricating the threshold for the bottom bolt cutout.

Door Stop Installation

Procedure for installing the door stop using a template.

Parts Breakdown

Concealed Rod Exit Device Parts

List and illustration of parts for the concealed rod exit device.

Concealed Rod Exit Device with Cylinder Dogging Parts

List and illustration of parts for the device with cylinder dogging.

KAWNEER 1686 Specifications

General

Brand	KAWNEER
Model	1686
Category	Intercom System
Language	English