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KAWNEER PANELINE User Manual

KAWNEER PANELINE
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kawneer.com
Laws and building and safety codes governing the design and use of glazed
entrance, window, and curtain wall products vary widely. Kawneer does not control
the selection of product configurations, operating hardware, or glazing materials,
and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed
necessary for product improvement.
© Kawneer Company, Inc., 2011
1
PANELINE
®
EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
PANELINE
®
EXIT DEVICE
SERVICE INSTRUCTIONS
INDEX
DOGGING INSTRUCTIONS ................................................... 2
CYLINDER MANUFACTURER IDENTIFICATION .................. 2
FRAME PREPARATION .......................................................... 3
STRIKE ADJUSTMENT .......................................................... 3
PANELINE SERVICE ADJUSTMENT
PUSH PANEL SEPARATION FROM CHASSIS .............. 4
FILLER PLATE REMOVAL .............................................. 4
PUSH PANEL ADJUSTMENT......................................... 5
PUSH PANEL & CHASSIS REMOVAL ........................... 5
FILLER PLATE INSTALLATION ...................................... 5
PUSH PANEL & CHASSIS INSTALLATION .................... 5-7
PULL HANDLE SCREW LOCATION .............................. 8, 9
ROD LENGTH ADJUSTMENT
190/350/500 DOOR ........................................................ 8, 9
ILLUSTRATED PARTS BREAKDOWN ................................... 10, 11
GLAZING INSTRUCTIONS ..................................................... 12
PRE-1989 ASSEMBLY ............................................................ 13-15
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KAWNEER PANELINE Specifications

General IconGeneral
BrandKAWNEER
ModelPANELINE
CategoryIndoor Furnishing
LanguageEnglish

Summary

Dogging and Lock Cylinder Installation

Dogging Instructions

Sequence to secure the exit device in the unlocked (dogged) position.

Un-Dogging Instructions

Sequence to return the exit device to normal operation.

Installing Cylinders by Others

Lists compatible cylinder brands and specifications for installation by others.

Remove Lock Cylinder

Procedure for removing a lock cylinder using an Allen wrench and set screw.

Replace Cylinder

Steps for installing a new cylinder, ensuring cam match and tightening set screw.

Frame Preparation and Strike Adjustment

Top Strike Installation

Guide for top strike installation, including positioning, rotation, and shimming.

Threshold Installation

Instructions for installing the threshold stop package, including drilling and securing.

Door Stop Installation

Procedure for installing the door stop using a template and self-tapping screws.

Chassis Removal

Chassis Removal Procedure

Step-by-step guide for removing the chassis assembly, including filler plate removal.

Installation of Chassis

Chassis Assembly Installation

Procedure for installing the chassis assembly and greasing the lever.

Filler Plate Installation

Equipment and steps for installing filler plates, emphasizing care to avoid scratches.

Dog Down Unit Installation

Steps to install spring clips for the filler plate, ensuring proper engagement.

Filler Plate Engagement Steps

Engage Bottom and Top Spring Clips

Steps to position and engage bottom and top spring clips for filler plate.

Secure Filler Plate with Tool

Using a tool to engage spring clips for filler plate installation.

Final Filler Plate Securing

Final steps to secure the filler plate by pulling the handle.

Chassis and Rod Adjustment

Engage Remaining Spring Clips

Repeating steps to engage all spring clips for the filler plate.

Adjust Lever Axle and Binder Screw

Adjusting the lever axle and tightening binder screw for operational testing.

Drill Adjustment Hole and Secure

Drilling a hole for adjustment and locking the bracket with a binder screw.

Snap Filler Plates into Cross Rail

Final step of snapping filler plates into the cross rail.

Rod Adjustment

Rod Adjustment for "190" and "350" Doors

Procedure to adjust rod length for "190" and "350" door types.

Rod Adjustment for "500" Doors

Rod Adjustment for "500" Doors

Procedure to adjust rod length for "500" door types.

Measure Variable Parts

Guidance on measuring for ordering variable parts based on net door opening.

Illustrated Parts Breakdown - Left Hand Door

Parts List for Left Hand Door

Detailed list of parts with part numbers and required quantities for LH doors.

Illustrated Parts Breakdown - Components

Component Parts List

Detailed list of components with part numbers and required quantities.

Glazing Instructions

Glazing Procedure for Normal Manner

Steps for installing glass, setting blocks, and adjusting for clearance.

Meeting Stiles of a Pair of Doors

Procedure for adjusting weathered astragal for clearance on paired doors.

Adjusting Pre-1989 Push Panel Assembly

Pre-1989 Door Stile Adjustments

Overview of height adjustment screws 'A' and 'B' for pre-1989 door stiles.

Notes on Pre-1989 Service Work

Important notes regarding deglazing and screw access for pre-1989 units.

Pre-1989 Push Panel Adjustment Steps

Raise Push Panel Procedure

Steps to loosen, tighten, and re-tighten screws to raise the push panel.

Lower Push Panel Procedure

Steps to loosen, tighten, and re-tighten screws to lower the push panel.

Filler Plate Removal (Pre-1989)

Instructions for removing filler plates using a deglazing tool.

Push Panel and Chassis Removal (Pre-1989)

Steps for removing the push panel and chassis assembly.

Re-installation of Pre-1989 Unit

Re-installation Steps

Procedure for placing the push panel assembly and installing screws.

Install Filler Plates and Check Operation

Steps for installing filler plates, nut bracket, and checking operation.