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KAYO MOTO S200 User Manual

KAYO MOTO S200
186 pages
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3
S200
Service Manual
www.kayomoto.com
KAYO MOTO

Table of Contents

Other manuals for KAYO MOTO S200

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KAYO MOTO S200 Specifications

General IconGeneral
BrandKAYO MOTO
ModelS200
CategoryOffroad Vehicle
LanguageEnglish

Summary

Maintenance Information

Precautions for Operation

Important safety instructions and warnings for operating and maintaining the vehicle.

Vehicle Identification Number

Details on how to locate and understand the vehicle's unique identification numbers.

Main Parameter Table

Comprehensive list of key technical specifications and dimensions for the S200 model.

Maintenance Parameter Table

Detailed maintenance specifications and limits for various vehicle components.

Tightening Torque

Specified torque values for fasteners at designated parts and general fasteners.

Lubricants and Sealants

Recommended lubricants and sealants for various coating sites and parts.

Wiring Diagrams

Visual diagrams illustrating the routing and connections of vehicle cables and hoses.

Covering Parts of the Body of the Vehicle

Maintenance Information

General maintenance precautions and notes specific to vehicle body cover parts.

Installation Torque

Torque specifications for installing various bolts and screws used on the vehicle body.

Disassembly and Assembly of Front Reflectors and Ceiling Frames

Step-by-step guide for disassembling and assembling front reflectors and ceiling frames.

Disassembly and Assembly of Door and Hand Panel Components

Procedures for disassembling and assembling various door and hand panel components.

Front Cover Panel and Body Assembly

Instructions for removing and installing major exterior body panels like covers, fenders, and guards.

Interior Component Disassembly and Assembly

Procedures for disassembling and assembling interior components such as seats, pedals, and control elements.

Other Exterior Parts Disassembly and Assembly

Guides for disassembling and assembling the front guard, rear shelf, taillight frame, and instrument cover.

Regular Inspection and Adjustment

Determination of Maintenance Cycle

Schedule for regular engine maintenance based on mileage and time intervals.

Inspection and Maintenance Methods

Methods and criteria for inspecting and maintaining various vehicle systems and components.

Steering Wheel and Brake System

Inspection and adjustment procedures for the steering wheel and brake system components.

Wheels

Procedures for checking and adjusting wheels, including tire pressure and toe-in.

Suspension System

Inspection and adjustment methods for the vehicle's suspension system.

Shift Mechanism

Inspection and adjustment procedures for the shift mechanism to ensure smooth gear changes.

Fuel Device

Procedures for inspecting the status and components of the fuel system.

Throttle Inspection

How to inspect and adjust the throttle pedal and cable for proper operation.

Instrumentation

Inspection procedures for the vehicle's instrument panel and gauges.

Lighting Device

Inspection procedures for headlights, taillights, and other lighting components.

Around the Engine

Fuel System

Disassembly and assembly procedures for the vehicle's fuel system components.

Intake System

Procedures for disassembling and assembling the engine's intake system components.

Exhaust System

Steps for disassembling and assembling the engine's exhaust system.

Engine Removal and Installation

Detailed procedures for removing and installing the engine from the vehicle frame.

Engine

Overview

General introduction to engine maintenance guidelines, specifications, and torque values.

Maintenance

General information and procedures for engine maintenance tasks.

Lubrication System

Information on the engine's lubrication system, including diagrams and specifications.

Cylinder Head and Valves

Procedures for maintaining and inspecting the cylinder head, valves, camshafts, and related components.

Belt Transmission System

Procedures for disassembling and inspecting the belt transmission system and CVT components.

Magneto and Starting Clutch

Maintenance procedures for the magneto and starting clutch system.

Crankcase and Transmission System

Information on disassembling and assembling the crankcase and transmission system components.

Crank Connecting Rod Components

Procedures for inspecting and assembling engine internal components like pistons and connecting rods.

Vehicle Chassis

Troubleshooting

Common vehicle chassis issues and their potential causes and solutions.

Front Wheel

Procedures for disassembling and assembling the front wheel and its related components.

Braking System

Detailed procedures for maintaining and repairing the vehicle's braking system.

Front Suspension System

Steps for disassembling and assembling the front suspension system components.

Steering System

Procedures for disassembling and assembling the steering wheel and steering system components.

Rear Suspension System

Procedures for disassembling and assembling the rear suspension system components.

Rear Drive Assembly

Steps for disassembling and assembling the vehicle's rear drive assembly.

Signal and Lighting System

Troubleshooting

Troubleshooting guide for common issues with the vehicle's signal and lighting systems.

Headlamp Inspection

Procedure for inspecting the vehicle's headlights to ensure proper function.

Replace Lamp Category

Instructions for replacing various lamps, including headlights and taillights.

Ignition Switch Lock

Procedures for disassembling, checking, and installing the ignition switch lock.

Panel Switch

Steps for disassembling, checking, and installing panel switches.

Brake Light Switch

How to check the brake light switch for proper continuity and function.

Electric Horn

Procedure for checking and troubleshooting the electric horn.

Meter

Inspection process for the vehicle's instrument panel and gauges.

Fuel Sensor

Procedures for disassembling, checking, and installing the fuel sensor and gauge.

Appendix

S200 Series Electrical Schematic Diagram

Electrical schematic diagram for the S200 series vehicle.

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