EasyManua.ls Logo

Kegel FLEX 17-5803 - User Manual

Default Icon
303 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATORS MANUAL
Edition 03:18

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kegel FLEX 17-5803 and is the answer not in the manual?

Summary

CHAPTER 1 INSTALLATION & SETUP

Machine Inspection

Inspect all parts included with the lane machine and their condition before use.

Machine Installation Procedures for the Distributor

Procedures for distributors on how to install the FLEX Walker and FLEX lane machines.

Daily Setup and Operation

Filling the Cleaner supply Tank

FLEX Walker Sequence of Events - “How it Works”

Basic Steps to Operate Your FLEX or FLEX Walker

Machine Setup I

MACHINE SETUP II

Positioning Your FLEX Walker

Starting Your Machine

Keypad and Menus

Machine Error Messages

Explains error messages displayed on the touchscreen and their common causes.

Maintenance, Recharging & Storage

Maintenance Reminder Pop Ups

Reminders for scheduled maintenance tasks that appear on startup.

Cleaning Guidelines

General advice and procedures for cleaning the lane machine.

Daily Cleaning

Daily cleaning tasks to maintain the machine's condition and performance.

Recharging

Instructions on how to properly recharge the machine's batteries.

Lid and Side Cover Removal

Pattern Troubleshooting

CHAPTER 2 Conditioning Overview

How Conditioner is Metered and Controlled

Explanation of the Sanction Technology for precise conditioner application.

Calibrating the Oil Pump

Matching the Oil Pumps

Manual Adjustment of the Oil Pumps

Conditioning System

Change Pattern

System Settings Menus

SYSTEM SETTINGS I

Cleaning-related adjustments for each pattern.

Distance from Fouline When Brush Turns on

Drop Brush in Reverse Location

Start Applying Oil to the Brush as Machine Moves onto Lane

Fine Tuning Buffer Brush Settings

LANE PATTERN DESIGN

Adjustable Pump Volume

Designing the Oil Pattern

Auto Programming (7 Day Planner Program)

Adjustments

Buffer Brush

Adjustment procedures for the buffer brush.

Oil Tip

Timing Belts

Oil Head Timing Belt

Instructions for adjusting the oil head timing belt.

Oil Pump Belt

Instructions for adjusting the oil pump belt.

Board Counting Target and Proximity Switch

Oil Head Target

Brush Lift Switches

Stepper Motor Controls

Maintenance

Daily Maintenance

Routine cleaning and checks performed daily.

Cushion Roller Assembly

Maintenance and replacement of the cushion roller assembly.

Buffer Motor Brushes

Procedure for Cleaning Oil Control Valve

Troubleshooting the Cleaning System

Cleaning System Problems Indicated by Error Messages

Troubleshooting common cleaning system issues identified by error messages.

CHAPTER 3 Cleaning System

Theory of Operation

Explains how the cleaning system operates.

System Settings Cleaning Menus

With Cleaner Mixing System upgrade (dual tank)

Settings for dual tank cleaner mixing system.

With Standard Cleaner Tank system (single tank)

Settings for single tank cleaner system.

Fine-Tuning for Stopping the Machine at the End of Lane

Pindeck Treatment Settings

Programming the Pindeck Feature

Duster Settings

Special Functions

Mechanical Adjustments

Cleaner Pump Volume Adjustment with standard Cleaning System

Adjusting cleaner pump volume for standard systems.

Cleaner Pump Volume Adjustment with Cleaner Mixing System Upgrade

Duster Switches

Squeegee Blades

Squeegee Switches

Changing Duster Cloth

Filling the Cleaner Supply Tank

Recovery Tank

Pump Tubing Replacement

Secondary Pump Tubing Replacement (Upgraded machine only)

General Maintenance

CHAPTER 4 Battery Power and Charging Systems

Proper Location and Mounting of Charger

Guidelines for mounting the charger securely.

Constant Voltage Regulator - CVR

E-Stop

Batteries

Replacing Batteries

Troubleshooting Battery & Charging Problems

CHAPTER 5 Drive Systems

Manual Walker Operation

Instructions for manually operating the Walker.

Approach Adjustments

Steering Whiskers

Automatic Lane to Lane Adjustments

Motor Speeds

Main Drive Motor Chains

To adjust 10-pin Approach Drive Chain:

To adjust 7-pin Approach Drive Chain:

Guide Rollers

Adjusting the Lanes Sensing Whiskers

Adjusting the On Lane Sensor (OLS)

Drive Board Adjustments

Troubleshooting

Drive System Problems Indicated by Error Messages

Troubleshooting drive system issues via error messages.

Drive System Problems that Do Not Display Errors on Lane or Approach

CHAPTER 6 Computer and Control Relays

Programmable Logic Controller (PLC)

Overview of the PLC and its components.

Programmable Logic Controller (PLC)

PLC Inputs and Testing

Details on PLC inputs and how to test them.

INPUT; OUTPUT TEST

Covers testing procedures for inputs and outputs.

Fuses

Analog Controls

Control Relays on the FLEX; FLEX Walker

BATTERIES AND CHARGERS

CHAPTER 9 FLEX ELECTRICAL DRAWINGS

Flex Motor Wiring Layout

Wiring schematic for the Flex motor.

Flex Output Wiring Layout

Wiring schematic for PLC outputs.

Flex Input Wiring Layout

Wiring schematic for PLC inputs.

Flex Speed Control Wiring Layout

Wiring schematic for speed control.

FLEX WALKER ELECTRICAL DRAWING

Kegel FLEX 17-5803 Specifications

General IconGeneral
BrandKegel
ModelFLEX 17-5803
CategoryMobility Aid
LanguageEnglish

Related product manuals