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Secure mounting and connector handling for the VS-JV10A sensor.
Proper tightening and connection of the VSC-100PURS4-M8D-01 cable.
Torque specifications and safety warnings for the VM-03 magnet base.
Torque specifications for attaching the sensor to the VA-01 mounting stud.
The KEMET VS Vibration Sensor is a sophisticated electronic component designed for the detection and analysis of vibrations across a broad frequency spectrum, ranging from 10 Hz to 15 kHz. This sensor leverages proprietary optimized piezoceramic material and an innovative vibration amplifying design to efficiently convert mechanical vibrations into electrical signals. A key advantage of this design is the elimination of the need for an external amplifier, which simplifies integration and makes it particularly suitable for embedding in various systems.
The primary function of the VS Vibration Sensor is to provide highly sensitive vibration detection, making it an ideal solution for applications requiring precise monitoring of even the faintest vibrational levels. This capability is crucial for predictive maintenance and process control operations, especially within industrial IoT environments. By accurately sensing vibrations, the device facilitates the flow of data for correction and analysis to programmable logic controllers (PLCs), micro-computers, or dedicated analyzers. This enables proactive identification of potential equipment malfunctions, thereby preventing costly downtime and optimizing operational efficiency.
The sensor's robust design and wide sensing bandwidth allow it to monitor a diverse range of equipment, including motors, bearings, and pumps, for abnormal vibrations and general condition monitoring. This makes it a versatile tool for various industries seeking to enhance the reliability and longevity of their production facilities.
The KEMET VS Vibration Sensor is available in two main types: J Type and B Type, each offering distinct features tailored to different application needs.
The J Type sensor (e.g., VS-JV10A) is characterized by its unique detachable cable design, which significantly simplifies installation and maintenance. Its compact and low-profile form factor (Ø 18.0 × 11.0 mm) allows for discreet integration into tight spaces. For securing the J Type sensor body, M4 screws with a standard mounting torque of 1.5 Nm are recommended. When connecting the M8 connector, it is essential to tighten it with the specified torque of 0.4 Nm for the standard cable, ensuring proper alignment of the pins and full insertion of the cable before tightening the screw. Accessories such as a cable with a magnet base (VM-03) or a mounting stud (VA-01) are available to facilitate various installation methods. When using the magnet base, it's important to note that vibration measurements can be influenced by the materials and surface conditions of the attached surface, necessitating prior testing in the target environment. Strong magnets are used, so care must be taken to avoid pinching hands or placing the magnet base near sensitive electronic devices like mobile phones, magnetic cards, or magnetic tapes, as this could lead to data loss or damage.
The B Type sensor (e.g., VS-BV203-B) features an integrated cable, offering an ultra-compact and ultra-low-profile design (8.4 x 11.4 x 2.9 mm). This type is particularly easy to embed due to its small size and integrated connectivity. It is also designed to be waterproof and oil-resistant, making it suitable for harsh industrial environments where exposure to liquids is common. The B Type sensor is case-insulated and resistant to current noise, ensuring reliable performance in electrically noisy settings.
Both sensor types are designed for use with a load resistance of 100 kΩ or higher connected to their output terminals. They are compatible with power supply voltages typically ranging from 3.0 V to 5.5 V.
Maintaining the KEMET VS Vibration Sensor involves several key considerations to ensure its longevity and accurate performance:
These handling and maintenance guidelines are crucial for maximizing the operational life and reliability of the KEMET VS Vibration Sensor in diverse industrial applications.
General| Manufacturer | KEMET |
|---|---|
| Type | Vibration Sensor |
| Output Type | Analog |
| Mounting | SMD |
| Series | VS |
| Operating Temperature Range | -40°C ~ 85°C |
| Supply Voltage | 3.3 V to 5 V |
