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Kenmore 415.16646900 - User Manual

Kenmore 415.16646900
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Use and Care Guide
Liquid Propane Gas Grill
Sears Item No. 415.16646900
This Grill is for Outdoor Use Only
464222609 • 80019091 • 11-19-08
©2008 Sears, Roebuck and Co., All Rights Reserved
Printed in China
SAVE THESE INSTRUCTIONS!
Safety
Parts
Use and Care
Assembly
Assembly Questions?
Call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
WARNING

Questions and Answers

  • G
    Grant ThomasAug 16, 2025
    How to stop flare ups on my Kenmore Liquid propane gas grill?
    • M
      Melissa SandovalAug 16, 2025
      Flare-ups on your Kenmore Liquid propane gas grill can occur due to grease buildup, excessive fat in the meat, or excessive cooking temperature. To resolve this: * Clean the burners and the inside of the grill/firebox. * Trim fat from meat before grilling. * Adjust the temperature accordingly, lowering it if it's too high.
  • M
    mwilcoxAug 19, 2025
    Why is the flame so low on my Kenmore Liquid propane gas grill?
    • H
      hornjeanAug 19, 2025
      A sudden drop in gas flow or low flame on your Kenmore Liquid propane gas grill could be due to several reasons: * You might be out of gas. Check the LP cylinder to ensure it has gas. * The excess flow valve may have tripped. Turn off the knobs, wait 30 seconds, and light the grill. If the flames are still low, turn off the knobs and the LP cylinder valve, disconnect the regulator, reconnect it, perform a leak test, turn on the LP cylinder valve, wait 30 seconds, and then light the grill. * There might be a vapor lock at the coupling nut/LP cylinder connection. Turn off the knobs and the LP cylinder valve, disconnect the coupling nut from the cylinder, reconnect it, and try again.
  • R
    Rebecca BaileyAug 22, 2025
    What to do if flames blow out on Kenmore Liquid propane gas grill?
    • J
      Julie RiosAug 22, 2025
      If the flames on your Kenmore Liquid propane gas grill are blowing out, it could be due to high or gusting winds, or low LP gas, or excess flow valve tripped. Here's what to do: * Turn the front of the grill to face the wind or increase the flame height. * Refill the LP cylinder. * Refer to the troubleshooting steps for a sudden drop in gas flow.
  • C
    Corey FlemingAug 26, 2025
    How to handle a grease fire on Kenmore Liquid propane gas grill?
    • T
      thomas02Aug 26, 2025
      If you have a persistent grease fire on your Kenmore Liquid propane gas grill, it's likely due to grease trapped by food buildup around the burner system. To handle this: * Turn the knobs to the OFF position. * Turn the gas off at the LP cylinder. * Leave the lid in position and let the fire burn out. * After the grill cools, remove and clean all parts.
  • D
    Donald CardenasAug 28, 2025
    What causes fire in burner tubes of Kenmore Liquid propane gas grill?
    • A
      ashleebrownAug 28, 2025
      A flashback (fire in the burner tubes) in your Kenmore Liquid propane gas grill usually means the burner and/or burner tubes are blocked. To fix this: * Turn the knobs to the OFF position. * Clean the burner and/or burner tubes.
  • M
    millerjasonAug 31, 2025
    Why are the sparks weak on my Kenmore Liquid propane gas grill?
    • N
      Nicole BatesAug 31, 2025
      If sparks are present but not at all electrodes or not at full strength on your Kenmore Liquid propane gas grill, it could be due to several reasons: * Output lead connections not connected: Remove and reconnect all output connections at the module and electrodes. * Electrical arc between output wires and grill frame: If possible, observe the grill in a dark location, operate the ignition system, and look for arcing between output wires and the grill frame. * Weak battery: Replace the battery with a new AA-size alkaline battery. * Electrodes are wet: Use a paper towel to remove moisture. * Electrodes cracked or broken; sparks at electrode crack: Replace cracked or broken electrodes.
  • G
    Gina SmithSep 3, 2025
    Why won't one burner light from the others on my Kenmore Liquid propane gas grill?
    • J
      Jessica VasquezSep 3, 2025
      If one burner on your Kenmore Liquid propane gas grill doesn't light from the other burners, it's likely due to grease buildup or food particles in the end(s) of the carryover tube(s). Clean the carry-over tube(s) with a wire brush.
  • X
    xdavisSep 6, 2025
    Why is there no spark when I try to ignite my Kenmore Liquid propane gas grill?
    • D
      Denise EverettSep 6, 2025
      If no sparks appear at any electrodes and no noise can be heard from the spark module on your Kenmore Liquid propane gas grill, the issue could be due to: * Battery not installed properly: Install the battery, making sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down. * Dead battery: Replace the battery with a new AA-size alkaline battery. * Button assembly not installed properly: Unscrew the button cap assembly and reinstall, making sure threads are aligned and engaged fully. * Faulty spark module: Replace the spark module assembly.
  • J
    James WaltonSep 9, 2025
    Why can't I fill my Kenmore Liquid propane gas grill LP cylinder?
    • C
      Clarence ShawSep 9, 2025
      If you're unable to fill your LP cylinder, it might be because some dealers have older fill nozzles with worn threads. Try a second LP dealer.
  • L
    levytracySep 12, 2025
    What if there are no sparks but I can hear noise from the spark module on my Kenmore Liquid propane gas grill?
    • R
      Richard GilesSep 12, 2025
      If no sparks appear at any electrodes, but noise can be heard from the spark module of your Kenmore Liquid propane gas grill, the output lead connections may not be connected. Remove and reconnect all output connections at the module and electrodes.

Summary

Safety and Warnings

General Grill Safety

Crucial warnings and instructions for safe grill operation and use.

California Proposition 65

Information on chemicals in combustion by-products and product components.

Installation Safety Precautions

Essential guidelines for safe installation and initial setup of the grill.

Safety Symbols Explained

Explanation of DANGER, WARNING, and CAUTION symbols used in the manual.

Use and Care

LP Gas Handling and Safety

Information on LP gas properties, tank requirements, and safe handling procedures.

Connecting and Testing LP Tank

Steps for connecting the regulator to the LP tank and performing leak tests.

Safe Grill Operation

Essential safety tips for operating the grill, including clearances and environmental considerations.

Grill Lighting Procedures

Detailed steps for igniting the grill's main burners and side burner.

Grill Cleaning and Maintenance

Guidelines for cleaning cooking surfaces, burners, and general grill maintenance.

Food Safety and Cooking

Recommendations for safe food handling, grilling temperatures, and cooking methods.

Grill Halogen Light Operation

Instructions for operating and replacing the grill's halogen light bulb.

Parts Information

Parts List

A comprehensive list of all grill components with part numbers and quantities.

Parts Diagram

An illustrated breakdown of grill components, keyed to the parts list.

Assembly Instructions

Troubleshooting Guide

Emergency Procedures

Actions to take in case of gas leaks or fires, including who to contact.

Common Gas Issues

Diagnosing and resolving problems related to gas flow, ignition, and burner operation.

Electronic Ignition Troubleshooting

Specific steps for diagnosing and fixing issues with the electronic ignition system.

Kenmore 415.16646900 Specifications

General IconGeneral
BrandKenmore
Model415.16646900
CategoryLiquid propane gas grill
LanguageEnglish