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Kentatsu KRFN220CFAN3 - User Manual

Kentatsu KRFN220CFAN3
128 pages
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Kentatsu Denki Co, Ltd.
2016
Service manual
Rooftop
KRFN220CFAN3
KRFN260CFAN3
KRFN300CFAN3
KRFN350CFAN3
KRFN530CFAN3
KRFN600CFAN3
KRFN700CFAN3
KRFN880CFAN3
KRFN1050CFAN3
DK16-01.01.34
KRFN440CFAN3
Библиотека СОК
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Overview

This document provides a service manual for Kentatsu Rooftop air conditioning units, specifically models KRFN220CFAN3, KRFN260CFAN3, KRFN300CFAN3, KRFN350CFAN3, KRFN440CFAN3, KRFN530CFAN3, KRFN600CFAN3, KRFN700CFAN3, KRFN880CFAN3, and KRFN1050CFAN3. The manual covers general information, performance data, and installation guidelines for these units.

Function Description

Kentatsu Rooftop units are designed as package air conditioners suitable for both rooftop and ground-level installations. They are primarily for cooling-only applications, as indicated by the "C" in their model names (e.g., KRFN220CFAN3). The units feature a compact design with flanges for air inlet and outlet, offering flexibility in installation. They are built for durability with pre-painted exterior cabinet panels that pass 1000-hour salt spray tests and weather-resistant construction. Special anti-corrosion treatment can be customized for seaside or acidic environments. The units incorporate reliable scroll compressors for quiet operation and high reliability, and adjustable pulleys allow for changes in air volume. Multi-protection designs ensure normal and reliable operation, including system current protection, high/low-pressure switch protection, and temperature sensor on/off protection. A three-phase protector can also be customized.

Ease of installation is a key feature, with removable access doors on the electric box and external pressure gauge ports for convenient system checks. The units include a system self-diagnostic function, displaying normal checking codes or error codes via an LED on the main PCB board. A wired controller is standard, and centralized control can be achieved with an optional centralized controller (KNI-02).

Important Technical Specifications

The Kentatsu Rooftop units come in a range of nominal ton capacities from 6.25 to 30 tons. All models operate on a 380-415V, 3-phase, 50Hz power supply.

Key specifications across the model range include:

  • Cooling Capacity: Ranging from 75,000 Btu/h (22.0 kW) for the KRFN220CFAN3 to 360,000 Btu/h (105.0 kW) for the KRFN1050CFAN3.
  • Power Input (Cooling): From 6.6 kW to 34.3 kW.
  • EER (Energy Efficiency Ratio): Generally around 10.5 to 11.4 Btu/h.W (EER 1) and 7.8 to 8.0 Btu/h.W (EER 2).
  • Indoor Air Flow: Ranging from 2,800 CFM to 12,000 CFM.
  • ESP (External Static Pressure): Default settings range from 80 Pa to 270 Pa, with adjustable ranges up to 400 Pa.
  • Compressor Type: All models use Scroll compressors, with either one or two compressors depending on the unit's capacity. Brands include Copeland, Danfoss, and Hitachi.
  • Refrigerant: R410A.
  • Refrigerant Volume: From 3.7 kg to 7.6+7.6 kg (for larger two-circuit models).
  • Outdoor Fan Type: Axial, with one or two fans.
  • Indoor Fan Type: Centrifugal, with one or two fans.
  • Control: Throttle valve or Capillary.
  • Wired Controller: KFC-14 or KWC-22.
  • Ambient Temperature (Cooling): Operating range of 10°C to 52°C.
  • Dimensions (Net W×H×D): Vary from 1,475×840×1,130 mm for smaller units to 2,320×1,245×2,220 mm for larger units.
  • Weight (Net): From 223 kg to 910 kg.

Electrical Data: The manual provides detailed electrical data including MCA (Min. Current Amps), TOCA (Total Over-current Amps), MFA (Max. Fuse Amps), STC (Starting Current), RNC (Running Current), and IPT (Input Power) for compressors, evaporator fans, and condenser fans. Wire and fuse sizes are specified according to UL1015 standards (e.g., 3x6mm² + 2x3mm² for KRFN220CFAN3). Voltage imbalance between phases should be less than 2%.

Usage Features

The units are designed for cooling-only operation. The operation limits for cooling mode are an outdoor temperature range of 10°C to 52°C and an indoor temperature range of 17°C to 31°C. Room relative humidity should be less than 80% to prevent condensation.

Safety Controls: The units incorporate several safety controls:

  • Compressor Start-up Delay: 3 minutes at initial power-on, 7 minutes after a compressor stop.
  • Compressor Discharge Temperature Protection: Compressor stops if discharge temperature exceeds 125°C (257°F) and restarts when it drops below 90°C (194°F).
  • Reverse Phase Protection Relay: Prevents unit start-up if power supply phases are incorrectly connected.
  • High and Low Pressure Protection: Unit stops if high pressure exceeds 638 Psi or low pressure drops below 21 Psi.

Error and Protection Codes: The manual lists various error codes (E0-EE) for issues like compressor phase sequence, temperature sensor errors (condenser pipe, evaporator pipe, indoor room, ambient), over-current protection, wired controller communication errors, and EEPROM errors. Protection codes (P0-P3, Pc, Pd, PA) cover over-current protection for compressors and fans, high/low pressure, high discharge temperature, and anti-freezing protection. If a protection is triggered three times within one hour for 2-stage products, the unit will power off for recovery.

Maintenance Features

Regular maintenance is crucial for safe and efficient operation. Users can perform some maintenance tasks, including:

  • Filter Cleaning/Replacement: Air intake filters should be regularly cleaned or replaced. The process involves twisting screws to remove the plate, cleaning the filter with a vacuum cleaner or fresh water (using a soft brush and mild detergent if heavily soiled), drying it in a cool place, and then re-installing.
  • Casing Cleaning: The exterior casing should be cleaned.
  • Condenser Coil Washing: Unfiltered air can clog the condenser coil. It should be cleaned vertically with a soft brush, ensuring all vegetation is kept away from the coil area.
  • Belt Replacement: The manual provides instructions for regulating belt tension. This involves loosening two bolts, moving the electric motor to adjust tension, and then re-tightening. Belt deflection force should be within specified ranges (e.g., 25N-35N for SPA belt section).

Periodic Maintenance (at least once a year): A comprehensive check of the entire system is recommended annually, including:

  • Filters
  • Motors and drive system components
  • Economizer gaskets (if reserved)
  • Safety controls
  • Electrical components and wiring (for replacement and connection tightness)
  • Condenser drainage (for cleaning)
  • Unit duct connections (for physical soundness and sealing)
  • Unit mounting support (for structural integrity)
  • Overall unit condition (for obvious deterioration)

Safety during Maintenance:

  • Always disconnect the power supply before cleaning and maintenance.
  • Do not operate the unit without the evaporator fan access panel in place to prevent personal injury.

Kentatsu KRFN220CFAN3 Specifications

General IconGeneral
BrandKentatsu
ModelKRFN220CFAN3
CategoryAir Conditioner
LanguageEnglish

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