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Kenwood NX-200 K2 User Manual

Kenwood NX-200 K2
104 pages
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SERVICE MANUAL
This product uses Lead Free solder.
This product complies with the RoHS directive for the European market.
This service manual has been revised due to the modifi cation of the PC board. Refer to "Service Manual List" on page 2 for the product serial
number corresponding to each PC board (Control, TX-RX). Refer to the NX-200 service manual (B51-8810-00) for any information which has
not been covered in this NX-200 service manual.
© 2009-1 PRINTED IN JA PAN
B51-8810-10
(
N
)
645
NX-200
VHF DIGITAL TRANSCEIVER
MIC
1
2
ABC
5
JK
L
0
8
TUV
4
7
GHI
PQRS
3
DEF
6
MN
O
MIC
#
9
WXY
Z
Knob (Selector)
(K29-9408-13)
Knob (Selector)
(K29-9408-13)
Knob (Volume)
(K29-9407-03)
Knob (Volume)
(K29-9407-03)
Helical Antenna
(KRA-22: option)
Badge
(B43-1606-04)
Badge
(B43-1606-04)
Knob (PTT)
(K29-9405-03)
Knob (PTT)
(K29-9405-03)
Plastic cabinet assy
(18 key)
(A02-4003-23)
Plastic cabinet assy
(6 key)
(A02-4002-23)
Packing (6 key)
(G53-1765-11)
Packing (18 key)
(G53-1766-11)
GENERAL ................................................................... 2
SYSTEM SET-UP ....................................................... 3
REALIGNMENT ......................................................... 3
INSTALLATION .......................................................... 6
DISASSEMBLY FOR REPAIR .................................... 7
CIRCUIT DESCRIPTION .......................................... 12
COMPONENTS DESCRIPTION ............................... 18
PARTS LIST ............................................................. 20
EXPLODED VIEW .................................................... 31
PACKING .................................................................. 32
TROUBLE SHOOTING ............................................ 33
ADJUSTMENT ........................................................ 36
Does not come with antenna. Antenna is available
as an option.
TERMINAL FUNCTION ........................................... 58
PC BOARD
CONTROL UNIT (X53-4260-XX) ........................ 66
TX-RX UNIT (X57-7360-10) ............................... 70
INTERCONNECTION DIAGRAM ............................ 74
SCHEMATIC DIAGRAM .......................................... 76
BLOCK DIAGRAM .................................................. 90
LEVEL DIAGRAM ................................................... 94
OPTIONAL ACCESSORIES
KNB-47L (Li-ion Battery Pack) .......................... 95
KNB-48L (Li-ion Battery Pack) .......................... 95
SPECIFICATIONS ................................. BACK COVER
NX-200 K2 NX-200 K
CONTENTS
REVISED

Table of Contents

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Kenwood NX-200 K2 Specifications

General IconGeneral
BrandKenwood
ModelNX-200 K2
CategoryTransceiver
LanguageEnglish

Summary

General Information

Document and Firmware Copyrights

Details copyright notices for the manual and embedded firmware.

Scope of Manual and Parts Ordering

Outlines manual's purpose and procedure for ordering replacement parts.

Personal Safety and Service Notes

Crucial safety advice and notes on servicing the transceiver.

System Set-up

System Set-up Process Overview

Flowchart detailing the steps from merchandise receipt to delivery.

Transceiver Model Specifications

Table showing frequency range, RF power, type, and DTMF keypad for models K and K2.

Realignment Procedures

Operating Modes Description

Explains different modes like User, PC, Clone, and their functions.

How to Enter Operating Modes

Table detailing modes and key combinations to enter them.

Specialized Adjustment Modes

Details Panel Test, Panel Tuning, PC Mode, and Firmware Programming modes.

Programming and Cloning Operations

Steps for programming transceivers and transferring data via clone mode.

Firmware Version Check Procedure

Procedure to check firmware version by holding a specific key during power-on.

Installation

VGS-1 Unit Installation Guide

Step-by-step guide to install the VGS-1 unit in the transceiver.

Waterproofing Precautions

Do not remove black sheet or damage orange packing material for waterproofing.

Component Handling and Installation

Procedures for removing option PCB and installing VGS-1 components.

Disassembly for Repair

Disassembly Precautions

Steps for removing TX-RX unit and TOP packing, highlighting screw removal and FPC disconnection.

Reassembly Precautions

Mounting chassis onto the case and ensuring key tops fit correctly.

Component Handling Procedures

Procedures for handling lithium cell, keyboard ASSY, switches, and FPCs.

Relay Hardware Installation

Procedure for installing relay hardware to the chassis.

Channel Selector Modification

Changing channel selector from 16-channel to free operation.

Assembly Sheet/Cushion Information

Explains which sheets/cushions to change with main parts for performance.

Compatibility Information

Control Unit and TX-RX Unit Compatibility

Notices for replacing units, firmware compatibility, and PCB compatibility.

Readjustment Procedure

Adjustment items need readjustment after unit replacement.

Circuit Description

Overview and Frequency Configuration

Description of transceiver components and frequency configuration.

Receiver System Circuits

Detailed description of RF and IF circuits, including filters and mixers.

Audio Amplifier Circuit

Audio processing, filtering, mute switch, and speaker switching.

Squelch Circuit

Amplifies demodulated noise, converts to DC signal for detection.

Transmitter System Circuits

Covers audio band and base band circuits for transmission.

VOX, Drive/Final, and APC Circuits

Details VOX, drive/final amplifier, and APC circuits.

PLL Frequency Synthesizer Circuits

Describes PLL, VCTCXO, and VCO circuits.

Control Circuit and ASIC

Describes the control circuit and the ASIC's functions.

Memory, LCD, and Key Circuits

Describes memory, LCD control, and key detection circuits.

Low Battery Warning and DSP Circuit

Details low battery warning and DSP circuit functions.

Power Supply Circuit Operation

Details battery voltage distribution, DC/DC conversion, and power supply control.

Signaling and Compander Circuits

Describes signaling and compander circuits.

Components Description

Control Unit Components List

Lists ICs, transistors, LEDs, and diodes with their part numbers and descriptions.

TX-RX Unit Components List

Lists ICs, transistors, diodes, and other components for the TX-RX unit.

Parts List

Control Unit Parts List

Detailed list of parts for the control unit, including part numbers and descriptions.

Control Unit Parts List (Capacitors)

Continuation of the control unit parts list with component details.

Control Unit Parts List (Resistors and Connectors)

Detailed listing of resistors and connectors for the control unit.

Control Unit Parts List (Resistors Continued)

Continuation of the control unit parts list, focusing on resistors.

Control Unit Parts List (Final)

Final part of the control unit parts list, including variable resistors and diodes.

Control Unit Parts List (Diodes, ICs, Transistors)

Includes diodes, ICs, and transistors for the control unit.

TX-RX Unit Parts List

Lists components for the TX-RX unit, including diodes, ICs, and transistors.

TX-RX Unit Parts List (Capacitors)

Continues TX-RX unit parts list, focusing on capacitors.

TX-RX Unit Parts List (Inductors and Fuses)

Continues capacitor list and starts listing inductors and fuses for TX-RX unit.

TX-RX Unit Parts List (Crystals and Resistors)

Lists inductors, crystals, and resistors for the TX-RX unit.

TX-RX Unit Parts List (Resistors and Diodes)

Continues the resistor list and includes variable resistors and diodes for the TX-RX unit.

TX-RX Unit Parts List (ICs and Transistors)

Lists diodes, ICs, and transistors for the TX-RX unit.

Exploded View

Exploded View Diagram

Visual representation of the transceiver's components and their assembly.

Packing

Packing Diagram and Instructions

Illustrates how to pack the transceiver and accessories for shipping.

Trouble Shooting

BGA IC Fault Diagnosis

Flowchart for determining BGA IC issues when transceiver doesn't power on.

Power Supply and Signal Checks

Verifies power supply voltages and control signals for troubleshooting.

ASIC Output Signal Checks

Checks SBC and /LCDRST signals from ASIC for abnormalities.

LCD Error Diagnosis

Interprets LCD error messages like "INIT ERROR1", "INIT ERROR2", "INIT ERROR3".

Control Unit Replacement Procedure

Information on replacing control units and confirming original/service units.

Service Unit Data and PCB Replacement

Details service control unit data, labels, and PCB replacement steps.

ESN and System Notes

Notes on ESN validation, NXDN Trunking, and Kenwood ESN changes.

Adjustment

Panel Test Mode Operations

Explains key functions for sub LCD display and panel test mode.

Frequency and Signaling Adjustments

Table of frequencies and adjustments for various modes.

Test Frequency Table

Lists specific frequencies for CH 1-6 and 7-16 for testing.

Analog and NXDN Signaling Setup

Configuration for analog and NXDN signaling modes.

Tuning Mode Procedures

Preparations and steps for entering transceiver tuning mode.

Adjustment Item Details

Detailed description of each adjustment item, its purpose, and conditions.

Adjustment Items and Display Mapping

Maps adjustment items to LCD display, adjustment range, and item number.

Panel Tuning Mode Flow Chart

Visual guide for performing adjustments in panel tuning mode.

Panel Tuning Mode Adjustments (Continued)

Continues the flow chart for panel tuning mode adjustments.

Required Test Equipment for Alignment

Lists necessary equipment like SSG, power meter, oscilloscope for alignment.

Connector Adapter and Tools

Information on antenna connector adapters and nut wrench for adjustments.

Battery Jig Usage Instructions

Instructions for connecting and using the battery jig, including Li-ion battery detection.

Universal Connector Pin Assignments

Pin assignments for the universal connector used for tuning.

PC Tuning Connection Details

Connecting wires to PCB for PC tuning and processing the connector case.

Radio Check Procedures

Procedures for frequency, high power, low power, and MIC sensitivity checks.

Common Section Settings and Volume Adjustments

Setting battery voltage, SSG modulation, and adjusting volume levels.

Receive Assist and RTC Adjustment

Adjusting VCO lock voltage for receive and real-time clock frequency.

Frequency Adjustment Procedure

Performing frequency adjustment only in PC test mode under specific conditions.

Transmit Power Adjustments

Adjusting high and low transmit power levels.

Balance and Deviation Adjustments

Adjusting balance and maximum deviation for NXDN.

Maximum Deviation Adjustments

Adjusting maximum deviation for NXDN (very narrow) and Analog (narrow/wide).

QT Deviation Adjustment

Adjusting QT deviation for Analog (narrow) and Wide modes.

DQT, LTR, and DTMF Deviation Adjustments

Adjusting deviation for DQT, LTR, and DTMF signaling.

Tone and CWID Deviation Adjustments

Adjusting deviation for single tone, MSK, and CWID.

VOX Sensitivity Adjustments

Adjusting VOX sensitivity levels (VOX1 and VOX10).

Deviation Adjustment Summary and Battery Checks

Table of necessary deviation adjustments and battery detection/check procedures.

Receiver Section Adjustments

Adjusting AF level and sensitivity 1 for the receiver.

Sensitivity 2 and RSSI Adjustments

Adjusting sensitivity 2 and RSSI reference levels.

Squelch Adjustments

Adjusting open squelch levels for analog and NXDN modes.

Low RSSI Adjustment

Adjusting low RSSI levels at -118dBm for analog and NXDN.

High RSSI Adjustment

Adjusting high RSSI levels at -80dBm for analog and NXDN.

Tight Squelch Adjustment

Adjusting tight squelch levels for analog modes.

Terminal Function

Control Unit Terminal Functions

Details pin assignments and functions for connectors CN1, CN23, CN403, CN404.

TX-RX Unit and Option Board Terminals

Pin functions for TX-RX unit connectors CN405, CN701, CN710 and option board CN736.

Solder Pad Signal Types

Signal types and rating conditions for solder pads like PTT, MDSW, TXD, RXD, RSSI.

Universal Connector Pin Assignments

Details pin functions and ratings for the universal connector.

CN710 Connector Specification

Detailed input/output, parameter, and rating conditions for CN710.

CN710 Connector Specification (Continued)

Continues the specification for the CN710 connector.

Option Board Connector Specification

Pin assignments and functions for the CN736 option board connector.

Option Board Connector Specification (Continued)

Continues the specification for the CN736 option board connector.

PC Board Layouts

Control Unit PC Board Layout (Component Side)

Component side view of the control unit PC board with component references.

Control Unit PC Board Layout (Component Side Continued)

Component side view of the control unit PC board with component references.

Control Unit PC Board Layout (Foil Side)

Foil side view of the control unit PC board with component references.

Control Unit PC Board Layout (Foil Side Continued)

Foil side view of the control unit PC board with component references.

TX-RX Unit PC Board Layout (Component Side)

Component side view of the TX-RX unit PC board with component references.

TX-RX Unit PC Board Layout (Component Side Continued)

Component side view of the TX-RX unit PC board with component references.

TX-RX Unit PC Board Layout (B/2 Component Side)

Component side view of the TX-RX unit PC board (B/2) with component references.

TX-RX Unit PC Board Layout (A/2 Foil Side)

Foil side view of the TX-RX unit PC board (A/2) with component references.

Interconnection Diagram

Interconnection Diagram Overview

Shows connections between major PCB units and connectors.

Interconnection Diagram Details

Shows connections between Cord Assy, TX-RX PCB, Switch Unit, and ANT.

Schematic Diagram

Control Unit Schematic

Detailed schematic of the control unit's circuitry.

Control Unit Schematic (Continued)

Continuation of the control unit schematic, detailing ICs and connections.

Control Unit Schematic (ASIC and DSP)

Continuation of the control unit schematic, showing ASIC, DSP, and related circuits.

Control Unit Schematic (Final)

Final part of the control unit schematic, detailing various control and I/O signals.

Control Unit Schematic (Power Supply)

Details power supply circuits and connections to option boards.

Control Unit Schematic (Audio and Transmitter)

Details audio amplifier, squelch, and transmitter circuits.

Control Unit Schematic (Audio and Power Supply)

Details audio amplifier, transmitter, and power supply circuits.

Control Unit Schematic (Regulators and Switches)

Continues the schematic for control unit, showing voltage regulators and switch units.

Control Unit Schematic (Power Supply to TX-RX)

Details power supply circuits and connections to the TX-RX unit.

Control Unit Schematic (Power Supply and Options)

Continues the schematic showing power supply, voltage regulators, and connections to option boards.

TX-RX Unit Schematic

Schematic of the TX-RX unit, showing RF and IF circuits.

TX-RX Unit Schematic (VCO, PLL, Receiver)

Continuation of TX-RX unit schematic, detailing VCO, PLL, and receiver sections.

TX-RX Unit Schematic (Drive, Final, APC)

Continuation of TX-RX unit schematic, showing drive, final, and APC circuits.

TX-RX Unit Schematic (Antenna Switch)

Final part of TX-RX unit schematic, detailing antenna switch and other components.

Block Diagram

Control Unit Block Diagram

High-level overview of the control unit's functional blocks and connections.

TX-RX Unit Block Diagram

Functional blocks and connections for the TX-RX unit.

TX-RX Unit Block Diagram (PLL, VCO, RF)

Continuation of TX-RX unit block diagram, showing circuits like PLL, VCO, and RF amplifier.

TX-RX Unit Block Diagram (Transmitter/Receiver)

Final part of TX-RX unit block diagram, showing transmitter and receiver sections.

Level Diagram

Receiver and Transmitter Level Diagrams

Shows signal levels in receiver and transmitter sections for measurements.

Optional Accessories

Li-ion Battery Packs (KNB-47L, KNB-48L)

External views, specifications, and schematic diagrams for KNB-47L and KNB-48L batteries.

Specifications

General Specifications

Covers models, frequency range, channels, zones, dimensions, and weight.

Receiver and Transmitter Specifications

Details receiver sensitivity, selectivity and transmitter power, distortion.

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