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KGK CCS3000L - User Manual

KGK CCS3000L
62 pages
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CCS3000L
Continuous ink jet printer for industrial use
Instruction manual
Introduction
Thank you for purchasing our continuous ink jet printer for industrial use.
In order to properly use this unit, carefully read this instruction manual.
Please keep this instruction manual on hand so that you can consult it whenever any
question and/or trouble arise while in use.
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Do you have a question about the KGK CCS3000L and is the answer not in the manual?

Summary

Introduction

About this Manual

Details the scope and purpose of the instruction manual for the KGK JET CCS3000L series.

Disclaimer

Limits liability for damage caused by product defects, unauthorized modifications, or non-genuine parts.

Safety Precautions

Description of Indications

Explains safety symbols (Danger, Warning, Caution) and their meanings for safe operation.

Installation Place Recommendations

Provides essential guidelines on suitable and unsuitable locations for equipment installation.

Power Supply Safety

Details precautions for using the correct voltage and handling power cables safely.

Emergency Procedures

Outlines immediate actions to take in case of smoke or foreign material entry.

Handling Organic Solvents

Provides precautions for handling organic solvents and first aid for poisoning.

Locations of Warning Seals

Before Use: Product Features

Features of the Product

Details the key features of the continuous ink jet printer, including nozzle capping and high-quality printing.

Product Configuration and Supplied Items

Product Configuration

Describes the main components: main unit, printhead, and operation panel, and their connections.

Checking of Supplied Items

Lists the product package contents and sets of maintenance tools included with the printer.

Optional Accessories

Recommended Items

Suggests useful items for emergency responses, backups, and general convenience.

Component Identification

Main Unit (Front and Right Side)

Identifies key parts like the main switch, front door, knob, and handle on the main unit.

Main Unit (Rear and Left Side)

Labels various connectors and ports on the rear and left side of the main unit.

Main Unit (Inside Components)

Illustrates and describes internal components of the main unit, including reservoirs and pumps.

Operation Panel

Details the touch panel, standby switch, and indicator lamps (Ready, Ink, Solvent, Alarm).

Printhead (Appearance and Internal)

Shows diagrams of the printhead, labeling components like the nozzle, heater, and electrodes.

Installation and Connection

Power and Environmental Requirements

Specifies power supply, operating temperature, and humidity for optimal installation and performance.

Main Unit Installation Clearances

Defines the required space around the main unit for proper ventilation and access.

Printhead Installation

Covers printhead installation direction, positioning relative to the main unit, and distance from workpiece.

External Device Connection Examples

Illustrates how to connect external devices like PLC, sensors, UPS, and signal lamps.

Operating Procedures

Operational Flowchart

Visualizes the sequence of operations for starting up, running, and shutting down the printer.

Powering On the System

Provides step-by-step instructions for powering on the main unit and operation panel.

Message Data Creation and Selection

Guides users through creating and selecting message data for printing on the device.

Setting Printing Conditions

Explains how to adjust printing parameters like delay, height, and print direction.

Printhead Operation Modes

Details switching between running and stop modes, including heating and capping.

Printing and Shutdown Procedures

Covers performing print jobs, stopping the printhead, and safely powering off the system.

Operation Screen Overview

Touch Panel Precautions

Advises on careful operation of the touch screen to prevent damage.

Main Screen Elements

Details the elements and functions displayed on the main operating screen.

Icon Button Functions

Explains the purpose and function of various icon buttons used for navigation and settings.

Menu Screen Navigation

Illustrates the menu structure, including Print setting, System setting, and Maintenance options.

Status Indicators

Status Icons Explained

Details the meaning of icons for printhead status, head heating, ink/solvent levels, and consumables.

Screen Transition Diagrams

Illustrates how to navigate between different operation screens like Print setting, System setting, and I/O.

Maintenance and Monitoring

Unit Information and Test Printing

Details how to check unit information and perform test prints.

System State and Logs

Explains how to view system state, logs, and current numbering values.

Ink and Solvent Management

Compatibility of Ink, Solvent, and Cleaner

Refers to a table for compatible ink, solvent, and cleaning solution lists.

Ink and Solvent Consumption

Provides formulas and guidelines for calculating ink and solvent consumption based on nozzle diameter and operating time.

Ink and Solvent Level Monitoring

Describes alarm levels for ink and solvent reservoirs and refilling procedures.

Viscosity Measurement Process

Explains the principles and operation of measuring ink viscosity using a Zahn cup.

Ink Refilling Operation Logic

Details the logic for refilling ink or solvent based on viscosity measurements.

Technical Specifications

Product Specifications Overview

Lists detailed specifications for dye and pigment machines, including print method, speed, and character types.

Standard Fonts and Character Sets

Details the available standard fonts, character types, and font matrix sizes.

Message Module Types

Describes various message module types like text, calendar, barcode, and 2D code.

Multiple Lines Printing Capabilities

Explains how to perform multiple lines printing with different font sizes and arrangements.

Vertical Dot Specifications (22, 20, 16)

Details font sizes and print positions for vertical dots of 22, 20, and 16 dots.

Vertical Dot Specifications (15, 12, 11, 10)

Details font sizes and print positions for vertical dots of 15, 12, 11, and 10 dots.

Vertical Dot Specifications (9, 7, 5)

Details font sizes and print positions for vertical dots of 9, 7, and 5 dots.

Arbitrary Print Position Samples

Provides samples and limits for positioning dots in fixed-width fonts across various vertical dot counts.

Dimensional Outline Drawings

Main Unit Dimensions

Provides detailed dimensional drawings and measurements for the main unit.

Printhead Dimensions

Shows detailed dimensional drawings and measurements for the printhead.

KGK CCS3000L Specifications

General IconGeneral
CategoryIndustrial Equipment
ModelCCS3000L
Operating Temperature5°C to 40°C
Communication InterfaceEthernet, USB
Power Supply100-240V AC, 50/60Hz
DisplayLCD Touch Panel