Kia VISTO User Manual

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Kia VISTO Specifications

General

Brand	Kia
Model	VISTO
Category	Automobile
Language	English

Summary

General Information and Manual Usage

Manual Usage and Definitions

Guide on manual usage, definitions of terms, and important notes, cautions, and abbreviations.

Vehicle Identification Number (VIN) Details

VIN Structure and Code Meanings

Details the meaning and structure of each digit in the Vehicle Identification Number (VIN).

Engine Identification Number (EIN) Location

Engine VIN Description and Location

Explains the composition of the engine identification number and its location.

Service Safety and Preparation

General Safety Precautions

Essential safety measures to be followed before and during vehicle service.

Tool and Equipment Preparation

Emphasizes having necessary tools and equipment ready for repair work.

Replacement Procedures

Parts Requiring Replacement

Lists specific parts like seals and gaskets that must be replaced with new ones.

Adjustment and System Care

Electrical System Handling and Rubber Parts Protection

Guidelines for electrical components and protection of rubber parts from fluids.

Body Dimension Measurement

Projected vs. Actual Dimensions

Defines projected dimensions for alterations and actual linear distances for measurements.

Inspection Techniques

Checking Cables, Wires, and Fuses

Procedures for inspecting cables, wires for damage/corrosion, and fuses for continuity.

Servicing the Electrical System

Battery Disconnection and Harness Management

Instructions for battery disconnection, memory loss, and securing wiring harnesses with clamps.

Electrical System Maintenance

Harness Protection and Component Handling

Methods for protecting wiring harnesses and handling electrical parts, considering heat sensitivity.

Electrical Connector Procedures

Connector Securing, Disconnection, and Testing

Guidelines for connector handling, disconnection, and using a circuit tester on terminals.

Wiring Size and Current Load

Wire Size vs. Permissible Current

Table detailing wire sizes, gauge numbers, and permissible current ratings for different areas.

Catalytic Converter and SRS System

Catalytic Converter Precautions

Advises on fuel usage, engine operation, and disposal related to the catalytic converter.

SRS Airbag System Cautions

Warns about airbag deployment from incorrect service sequence or mishandling.

Vehicle Lifting and Support

Jacking and Support Safety

Cautions for using jacks and safety stands, and avoiding body damage during lifting.

Tightening Torque Specifications

Standard Bolt Torque Values and Notes

Provides torque values for bolts and notes on applicability and reductions.

Recommended Lubricants

Lubricant Specifications and Capacities

Lists recommended lubricants for vehicle systems and their fluid capacities.

Engine Oil Change Procedure

Engine Oil Draining and Refilling

Step-by-step guide for changing engine oil, including torque specs and notes.

Engine and Air Cleaner Maintenance

Oil Filter and Air Cleaner Replacement

Instructions for replacing the engine oil filter and air cleaner filter.

Cooling System and Belt Tension

Antifreeze Mixture and Cautions

Details antifreeze/water mixture and cautions regarding concentration levels for corrosion protection.

Coolant Replacement and Ignition System

Coolant Replacement and Ignition Cable Service

Steps for coolant replacement and notes on ignition cable replacement and connection.

Transaxle and Steering Inspection

Manual Transaxle Oil and Steering Linkage Checks

Procedures for checking manual transaxle oil and steering linkage for issues.

Steering System Checks

Power Steering Fluid, Hoses, and Seals Inspection

Checks for power steering fluid level, hose condition, and seals on joints and boots.

Brake Pad and Shoe Inspection

Front Disc Brake Pads and Rear Drum Brakes

Inspection of front brake pad lining thickness and rear brake shoe lining wear.

Brake Fluid Management

Brake Fluid Level Check and Change Procedure

Procedures for checking brake fluid level and changing the brake fluid.

Tire Pressure and Road Test

Tire Inflation Pressure and Road Test Checks

Recommended tire pressures and checks to perform during a road test.

Engine Mechanical: Epsilon Engine

Epsilon Engine Appearance Diagram

Diagram showing the overall appearance of the Epsilon engine.

Engine Block Components

Engine Block Assembly and Torque Specs

Illustrates engine block components like mount brackets and specifies tightening torques.

Main Moving System Components

Camshaft Installation and Torque

Shows camshaft assembly with dowel pin and bolt, including tightening torque specifications.

Cooling System Components

Cooling System Parts Diagram

Illustrates components like thermostat housing, heat hoses, and coolant by-pass hose.

Lubrication System Components

Lubrication System Parts Diagram

Shows components of the lubrication system including oil pan, oil pump, and seals.

Intake and Exhaust System

Intake/Exhaust System Components and Torques

Illustrates exhaust manifold, heat protector, and oxygen sensor with torque values.

Cylinder Head Assembly

Cylinder Head Assembly Diagram and Torques

Shows cylinder head, gasket, and bolts, with tightening torque specifications.

Timing System Components

Timing System Diagram and Torques

Illustrates timing belt, sprockets, tensioner, and related components with torque values.

Engine Electrical System

Ignition Coil, Spark Plug, Starter, Generator Specs

Provides specifications for ignition coil, spark plug, starter motor, and generator.

Battery Specifications

Battery Type and Performance Data

Details battery type, ampere hours, cold cranking, reserve capacity, and specific gravity.

Ignition System

Ignition System Operation and Troubleshooting

Explains ignition timing control and lists common troubleshooting issues, causes, and remedies.

Charging System

Charging System Overview and Troubleshooting

Describes charging system components and provides troubleshooting for warning lights and battery issues.

Starting System

Starting System Operation and Troubleshooting

Explains the starting sequence and lists troubleshooting steps for common starting problems.

Emission Control System

Emission Control System Components and Troubleshooting

Details emission control components and lists troubleshooting for symptoms like rough idle.

Emission Systems Diagrams

Crankcase and Evaporative Emission Diagrams

Illustrates crankcase emission control flow and evaporative emission control system layout.

Exhaust Emission Control

Exhaust Emission Control Strategy

Explains how engine modifications manage exhaust emissions for driveability and fuel economy.

Fuel System Specifications

Fuel System Components: Tank, Filter, Sensors, Actuators

Lists specifications for fuel tank, filter, pump, throttle body, sensors, and actuators.

Fuel System Service Standards

Ignition Timing, Idle Speed, and Torque Standards

Specifies standard values for ignition timing, idle speed, and tightening torques for fuel system parts.

MFI Control System Components

MFI Component Location Diagram

Diagram showing the location of various MFI system components within the vehicle.

MFI Component Locations

Engine Bay and Cabin Component Locations

Images illustrating the physical placement of specific MFI system components in engine bay and cabin.

ECM Pin Configurations

ECM Harness Pinouts for Bosch and HEI ECUs

Detailed pinout configurations for Bosch and HEI ECU harness connectors.

Fuel Delivery System

Throttle Body and Idle Speed Adjustor Diagram

Illustration of the throttle body and idle speed adjustor assembly.

Troubleshooting for DTC P0105

MAP Sensor Malfunction Description and Failure Conditions

Explains DTC P0105 for MAP sensor malfunction and the conditions triggering it.

MAP Sensor Test Procedure

MAP Sensor Disconnection and Voltage Checks

Steps for disconnecting the MAP sensor and checking its output voltage.

MAP Sensor Circuit Testing

Harness Resistance and Repair Procedures

Procedures for testing harness resistance and repairing open circuits in the MAP sensor circuit.

Clutch System Specifications

Clutch Disc and Cover Specifications

Provides specifications for clutch disc facing diameter and clutch cover assembly setting load.

Clutch Pedal Inspection and Adjustment

Pedal Height, Free Play, and Cable Adjustment

Measures pedal height, free play, and adjusts clutch cable for proper operation.

Automatic Transaxle System

Automatic Transaxle Specifications and Design

Details automatic transaxle type, gear ratios, and its general design features.

Automatic Transaxle Diagram

Internal Components Illustration

Illustrates the internal components and layout of the automatic transaxle.

Manual Transaxle System

Gear Oil Level Inspection and Replacement

Procedures for checking manual transaxle oil level and replacing the gear oil.

Drive Shaft Oil Seal Replacement

Drive Shaft Oil Seal Removal and Installation

Instructions for removing and installing the drive shaft oil seal using a special tool.

Speedometer Cable Replacement

Speedometer Cable Installation Procedure

Guides on inserting the adapter into the instrument panel and installing the speedometer cable.

Drive Shaft and Axle Specifications

Driveshaft Joints, Lengths, and Angles

Specifies driveshaft joint types, lengths, and maximum permissible joint angles.

Driveshaft Components

Driveshaft Assembly and Torque Values

Illustrates the driveshaft assembly, lower arm, and related components with torque values.

Front Axle Components

Front Axle Components and Torque Values

Shows components like knuckle, hub, and brake disc with associated torque specifications.

Rear Axle Components

Rear Axle Components and Torque Values

Illustrates rear axle components such as hub assembly, brake drum, and flange nut with torque values.

Suspension System Specifications

Front Suspension System Specifications

Details shock absorber specifications and coil spring identification for suspension types.

Front Suspension System Components

Front Suspension Strut Assembly Diagram

Illustrates the front suspension strut assembly with components and torque values.

Rear Suspension System Components

Rear Suspension Torsion Axle Diagram

Shows rear suspension components including shock absorber, coil spring, and torsion axle with torque values.

Front Wheel Alignment

Toe-In Adjustment Procedure

Explains how to adjust toe-in by turning tie rods and tightening lock nuts.

Wheel Alignment Settings

Camber and Caster Specifications

Provides standard values for camber and caster, noting they are factory pre-adjusted.

Steering System Specifications

Manual and Power Steering Specs

Details steering specifications for manual and power steering systems.

Steering System Service Standards

Manual and Power Steering Service Standards

Specifies service standards for steering wheel free play, angles, and torque.

Manual Steering Wheel Free Play

Manual Steering Free Play Check

Procedure to measure manual steering wheel free play and check connections if limit is exceeded.

Power Steering Free Play and Restraints System

Power Steering Free Play Check

Checks power steering wheel free play and inspects linkage if it exceeds the limit.

SRS Airbag System Overview

Explains the purpose and components of the Supplemental Restraint System (SRS) Airbag.

SRSCM and Airbag Module Operation

SRSCM and Inflator Module Function

Details how SRSCM and airbag modules work together to inflate airbags during a crash.

Driver Side Airbag and Clock Spring

Driver Airbag Module and Clock Spring Components

Illustrates the driver's airbag module, clock spring, and steering wheel components.

Passenger Airbag Module and Troubleshooting

Passenger Airbag Module Removal Cautions

Cautions for handling, storing, and replacing the passenger airbag module.

SRS Diagnosis with Scan Tool

Procedure for connecting a scan tool for SRS diagnosis and replacing faulty components.

Airbag Module Disposal

Airbag Module Disposal Procedures

Outlines procedures and tools for deploying and disposing of airbag modules safely.

Brake System Specifications

Master Cylinder, Booster, Front Brake Specifications

Lists specifications for master cylinder, brake booster, and front brake components.

Rear and Parking Brake Systems

Rear Brake and Parking Brake System Types

Details rear brake type (drum) and parking brake mechanism.

ABS System Specifications

ABS System Components and Ratings

Provides specifications for ABS ECU, warning lamp, wheel speed sensor, and HECU.

Body Specifications

Hood, Door, Tailgate, and Glass Specifications

Details specifications for hood, doors, tailgate construction, regulator, and glass thickness.

Exterior Components

Exterior Components Diagram

Illustration showing exterior components like the vehicle outline and wheel guard.

Interior Components

Interior Components Diagram

Illustration showing interior components like the floor console and shift lever boot.

Bumper Components

Front Bumper Components Diagram

Illustrates front bumper components for ATOS and ATOS PRIME models.

Seat Components

Driver's Seat Assembly and Torque Values

Shows driver's seat components like tracks, back, and cushion with associated torque values.

Body Electrical System

Multifunction Switch and Warning Lamps

Details multifunction switch specs and lists warning lamps with their wattage and colors.

Audio System Components

Radio and Radio+Cassette Terminal Descriptions

Lists terminals for audio units and their descriptions.

Multi-Function Switch

Wiring Diagrams for Switch (No Airbag)

Shows circuit connections and pinouts for the multi-function switch in non-airbag vehicles.

Multi-Function Switch with Air Bag

Wiring Diagrams for Switch (With Airbag)

Shows circuit connections and pinouts for the multi-function switch in airbag-equipped vehicles.

Horns and Keyless Entry System

Horn Removal/Installation and Keyless Entry Components

Steps for horn service and details on keyless entry system components.

Keyless Entry System Specifications

Receiver and Transmitter Specifications

Lists specifications for the keyless entry receiver and transmitter.

Fuses and Relays

Passenger Compartment Fuse Box Layout and Circuits

Diagram of the passenger compartment fuse box and list of circuits protected by fuses.

Indicators and Gauges

Instrument Cluster Layout and Connector Pinouts

Illustrates the instrument cluster, gauges, and connector pinouts (A and B).

Power Door Locks System

Power Door Lock System Diagram

Diagram showing power door lock actuators and their connections to the vehicle.

Power Windows System

Power Window System Diagram

Illustration of power window switches and the power window regulator.

Rear Window Defogger Inspection

Heater Line Voltage Checks

Instructions for checking rear window defogger heater line voltage using a voltmeter.

Repairing Broken Heater Lines

Heater Line Repair Procedure

Steps for repairing broken rear window defogger heater lines using conductive paint.

Windshield Wiper/Washer System

Windshield Wiper/Washer Components Diagram

Illustrates windshield wiper blades, arms, linkage, motor, and washer system components.

Rear Wiper/Washer System

Rear Wiper/Washer Components Diagram

Shows rear wiper blade, arm, motor, and washer hose/nozzle components.

Seat Warmer Inspection

Seat Warmer Switch Continuity Check

Procedure to check continuity of the seat warmer switch terminals after battery disconnection.

Shift and Key Lock Control System

Shift/Key Lock Control System Components Diagram

Illustrates components like A/T interlock module, solenoids, and P position switch.

Lighting System Replacement

Head Lamp and Rear Combination Lamp Replacement

Steps for replacing head lamps and rear combination lamps.

Room Lamp and Fog Lamp Replacement

Room Lamp and Fog Lamp Replacement Procedures

Procedures for replacing room lamps and fog lamps.

Daytime Running Lights Circuit

DRL Circuit Diagram

Schematic diagram for the daytime running lights system, including switches and fuses.

Head Lamp Levelling Device Circuit

Head Lamp Levelling Device Circuit Diagram

Circuit diagram for the head lamp levelling device, showing pin connections and IGN input.

Immobilizer Control System

Immobilizer System Block Diagram

Block diagram illustrating the immobilizer system, including transponder key, SMARTRA, and ECM.

Immobilizer System Components and Description

Immobilizer System Components and Function

Shows transponder key, immobilizer antenna unit (SMARTRA), and ECM with their roles.

Immobilizer Teaching Procedures

Key Teaching and User Password Procedures

Detailed steps for teaching keys and user passwords to the ECM.

Immobilizer Limp Home Function

Limp Home Function via Tester

Explains how the ECM allows limp home function via tester using a user password.

Immobilizer Fault Diagnosis and Replacement

Fault Types, Codes, and ECM/SMARTRA Replacement

Lists immobilizer faults, codes, and procedures for replacing ECM or SMARTRA.

ECM Neutralization

ECM Neutralization Procedure

Process to set the ECM to a neutral status via a tester.

Air Conditioning System Specifications

Heater, AC System, and Compressor Specifications

Details specifications for the heater unit, AC system, compressor, and refrigerant.

Air Conditioning System Instructions

Refrigerant Handling and Part Replacement Precautions

Cautions for handling refrigerant and replacing A/C components, preventing moisture entry.

A/C System Precautions and Flange Types

Refrigeration System Precautions and Flange Installation

General precautions for servicing refrigeration systems and installing flange fittings.

Manual A/C Compressor Controls

A/C Compressor and Drive Belt Diagram

Illustration showing the A/C compressor, compressor bracket, and drive belt.

Vacuum System Diagram

Vacuum System Components Diagram

Diagram illustrating components of the vacuum system related to the dashboard.

Heater Components

Heater Control Assembly and Fascia Panel Diagram

Shows heater control assembly, cables, and fascia panel with removal steps.

Electrical Troubleshooting Introduction

Electrical Troubleshooting Overview and Schematic Diagrams

Introduces electrical troubleshooting sections and the importance of understanding schematic diagrams.

Component Location Indexes

Component Location Reference Guide

Lists components, connectors, grounds, and diodes with their physical location page references.

Component Locations and Connector Configurations

Connector View and Numbering Order

Illustrates connector views and details the numbering order for female and male connectors.

Harness Layouts

Main Harness Layout Diagram

Diagram illustrating the routing of the main wiring harnesses and their connections.

Fuse & Relay Information - Passenger Compartment

Passenger Compartment Fuse Box Layout and Circuits

Diagram of the passenger compartment fuse box and list of circuits protected by fuses.

Fuse & Relay Information - Engine Compartment

Engine Compartment Fuse Box Layout and Circuits

Layout of the engine compartment fuse box and list of circuits protected by fuses.

Main Harness Component Locations (1)

Component Location Images

Images showing locations of various components labeled M01 through M13.

Main Harness Component Locations (2)

Component Location Images

Images showing locations of various components labeled M15 through M32.

Main Harness Component Locations (3)

Component Location Images

Images showing locations of various components labeled M27 through M35.

Main Harness Component Locations (4)

Component Location Images

Images showing locations of various components labeled M36 through M46.

Main Harness Component Locations (5)

Component Location Images

Images showing locations of various components labeled M47 through MC01.

Main Harness Component Locations (6)

Component Location Images

Images showing locations of various components labeled MC02 through MR01.

Main Harness Connector Configurations (1)

Connector Configuration Diagrams

Diagrams showing connector pin configurations for various harness connectors (M01-M21).

Main Harness Connector Configurations (2)

Connector Configuration Diagrams

Diagrams showing connector pin configurations for various harness connectors (M23-M44).

Main Harness Connector Configurations (3)

Connector Configuration Diagrams

Diagrams showing connector pin configurations for various harness connectors (M46-MD03).

Main Harness Connector Configurations (4)

Connector Configuration Diagrams

Diagrams showing connector pin configurations for various harness connectors (MD04-MR01).

Main Harness Layouts (1)

Main Harness Layout Diagram

Diagram illustrating the routing of the main wiring harnesses and their connections.

Component List

Component Identification List

A comprehensive list of components (M01-MR01) and their corresponding harness connections.