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KILN care KCR32C User Manual

KILN care KCR32C
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KCR32C Handbook Page
1
Temperature Programmer Handbook
Issue: 6.052
Date: 25 May 2021
© Copyright 2020 - 2021 Kilncare Ltd.
www.kilncare.co.uk
KCR32C
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KILN care KCR32C Specifications

General IconGeneral
BrandKILN care
ModelKCR32C
CategoryMeasuring Instruments
LanguageEnglish

Summary

Device Overview At a Glance

KCR32C Controller Layout

Provides a visual breakdown of the KCR32C controller's buttons, displays, and ports.

Quick Start Guide for KCR32C

Initiating and Halting Firing

Instructions on how to initiate and halt a firing program using the controller.

Navigating and Editing Firing Programs

Guidance on navigating through firing data and modifying values using control keys.

Securing the Keyboard: Lock and Unlock

Procedure to lock and unlock the controller's keyboard to prevent unauthorized changes.

Key Features of KCR32C

KCR32C Power On Sequence

Power-On Display Sequence and Version

Details the initial display test, software version, and thermocouple type setting.

Understanding Keyboard Lock Status

Information on how to identify and manage the keyboard lock status (LOC/UNLOCK).

Interpreting Firing Indicator Lamps

Explains the function of mimic panel lamps and the decimal point indicator during operation.

KCR32C Programming Basics

Structure of a Firing Segment

Describes how a firing segment is composed of ramp, soak temperature, and soak period.

Modifying KCR32C Firing Programs

Stepping Through and Modifying Program Data

Steps to review and modify program parameters like ramp rate, soak temperature, and soak time.

Methods to Terminate Program Entry

Explains how program data entry ends, either by selecting 'End' or reaching max segments.

Exiting the Programming Interface

Describes how to exit programming mode, either by timeout or pressing a specific key.

KCR32C Control Relay Options

Configuring Event Output Behavior

Explains how the event output can be programmed to change state at ramp or soak start.

KCR32C Damper Control Setup

Damper Control Menu and Operation

Details the menu for setting damper close/open temperatures and its operation during firing.

KCR32C Fan Control Setup

Fan Control Menu and Operation

Explains the menu for setting fan start/stop temperatures and its operation during firing.

KCR32C Firing Operation

Initiating and Monitoring Firing Progress

Instructions on starting a firing, handling delays, and stopping a firing prematurely.

KCR32C Cooling Phase

Display Indicators During Cooling

Describes how the display indicates cooling status, including temperature and 'End' messages.

KCR32C Operating Tips and Notes

Controller Ramp Rate Management

Explains how the KCR32C manages heating/cooling ramps based on kiln capability.

Key Functions for Program Control

Details the function of specific keys for halting, pausing, or advancing programs.

Program Memory and Delayed Start

Information on program memory retention and the delayed start functionality.

Adjusting KCR32C Settings During Firing

Adjusting Firing Values During Operation

How to adjust firing values and parameters while a program is actively running.

Advancing to the Next Program Segment

Describes the program advance feature, which moves to the next segment or soak.

Pausing and Resuming Firing Programs

Explains how to pause a firing program and resume it later, with warnings.

KCR32C Error Message Reference

Heating/Cooling Error Codes and Causes

Details error codes like Err.1 (Heating) and Err.4 (Cooling) and their causes.

Thermocouple and Wiring Error Codes

Explains errors like Err.2 (thermocouple issue) and Err.3 (reversed thermocouple).

Overshoot and Firing Time Errors

Covers errors like Err.5 (overshoot) and Err.6 (max firing time exceeded).

KCR32C Firing Program Error Codes

Detecting and Correcting Program Errors

Describes 'Err.P' for potential programming errors and how to address them.

Sample Glass Firing Programs

Sample Ceramics Firing Programs

Additional KCR32C Features

Displaying Energy Usage and Setpoints

How to display energy used (kWh) and the current setpoint temperature.

Keyboard Lock/Unlock Facility Details

Instructions for locking and unlocking the controller's keyboard for security.

Handling Power Failures and Recovery

Details the controller's behavior and recovery process after a power failure.

KCR32C WiFi and USB Datalogging

Setting Up and Using WiFi Connectivity

Guide to configuring the WiFi connection for remote monitoring and data access.

USB Drive for Data Logging and Updates

Explains the USB function for datalogging, user program transfer, and firmware updates.

KCR32C Clock and Datalogging Setup

Datalogging Process and File Naming

Describes the datalogging process, file naming conventions (LOGnnn.CSV), and file format.

KCR32C Log File Format (CSV)

KCR32C Log File Status Field Details

Managing Programs with PROGRAMS.TXT

Details on how to use the PROGRAMS.TXT file to manage firing programs on the controller.

Configuring Event Flags for Relays

Explains the event flag values for controlling optional relays during ramping and soaking.

KCR32C Configuration File Management

Updating KCR32C Firmware

Information on how to request and perform controller firmware updates.

KCR32C Installation Guide

General Installation Safety Warnings

Crucial safety warnings, including electrical isolation and user-serviceable parts.

Installer Specifications and Ratings

Provides details on installation category, power ratings, and fuse specifications.

EMC Compliance and Lead Length

Guidelines for meeting EMC requirements, including lead length limitations.

KCR32C Mounting and Installation

Recommended Mounting Locations

Advice on selecting an appropriate mounting location to avoid heat exposure.

Installing the Wall Mounting Bracket

Details on the 'holster' style ABS bracket and its mounting hole dimensions.

Contactor Coil Suppression Methods

Explains the need for and method of suppressing contactor coils with RC suppressors.

KCR32C Connecting Lead Information

KCR32C Advanced Configuration

Configuring Error Message Behavior

How to enable/disable error messages and their impact on alarm and termination.

KCR32C Setup Parameter Reference

KCR32C Configuration Parameter Notes

Adjusting Setpoint Offset

Explanation of the Setpoint Offset parameter and its effect on program setpoints.

Start Delay Memory and Skip Settings

Notes on remembering start delay and skipping it after power failure.

Warning: Changing Operating Units

Warning about changing operating units, which reloads default programs.

KCR32C Technical Characteristics

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