King Canada POWER FORCE KCG-4000i User Manual

4000W GASOLINE DIGITAL
INVERTER GENERATOR
INSTRUCTION MANUAL
COPYRIGHT © 2017 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
MODEL: KCG-4000i
Read this manual. Do not attempt to operate this generator until you have read and understood the safety,
operation, and maintenance instructions
04/2017

King Canada POWER FORCE KCG-4000i Specifications

General

Model	KCG-4000i
Type	Inverter Generator
Fuel Type	Gasoline
Engine Type	4-stroke OHV
Run Time at 50% Load	10 hours
Starting Method	Recoil Start
Voltage	120V
Frequency	60 Hz
Starting Output	4000W
Noise Level	68 dB
Outlets	2 x 120V/20A

Summary

Warranty and Service Information

1-Year Limited Warranty

Covers the generator for one year against defects in materials and workmanship.

Proof of Purchase

Keep dated proof of purchase for warranty and servicing purposes.

Replacement Parts

Parts are available at authorized service centers; proof of purchase is required for warranty claims.

Limited Tool Warranty

King Canada warrants the product to be free from defects in materials for one year from retail purchase date.

Warranty Limitations

Details exclusions like shipping damage, improper use, maintenance, modifications, or cosmetic defects.

Basic and Specific Safety Precautions

General Safety Warnings

Covers safe operation regarding exhaust, fuel, hot components, and electrical shock prevention.

Refueling Safety

Engine must be off and cool; no smoking or open flames; use correct fuel type.

Electrical Connection Safety

Avoid connecting to household circuits or other generators; use proper transfer switch.

Specific Safety Precautions

Environmental Hazards

Covers wet conditions, inhalation hazards from exhaust fumes, and proper ventilation.

Operational Safety

Includes warnings against tampering with speed, improper connections, refueling while running, and fire hazards.

Component Safety

Focuses on air cleaner filter, extension cord usage, and generator modifications.

Operational Guidelines

Covers operation limits, 12V DC use, and proper disposal methods.

Getting to Know Your Generator

Generator Component Identification

Identifies and describes key parts like retractable handle, fuel cap, recoil starter, and various outlets.

Control Panel Features

Explains indicator lights, digital readout, start buttons, and economical mode switch.

Technical Specifications

Lists model, wattage, output specs, engine details, capacity, and dimensions.

Pre-Start Check

Oil Level Check

Ensure correct oil level before starting to prevent engine damage; capacity is 0.6 litres.

Fuel Level Check

Verify sufficient fuel before operation; use unleaded gasoline, 12-liter capacity.

Air Cleaner Filter Inspection

Check and maintain the air cleaner filter before each start-up to prevent engine wear.

12V Battery Check

Ensure the 12V battery is secured and cables are connected correctly.

Starting and Stopping Procedures

Generator Grounding

Essential step before starting; use ground terminal and a metal spike into the earth.

Starting the Generator

Step-by-step guide including checking oil/fuel, unplugging loads, and using recoil or push-button start.

Stopping the Generator

Three methods to turn off the generator: fuel valve, push-button, or remote stop.

Connections and Control Panel

Electrical Connections

Warnings about backfeeding and improper connections; use of transfer switches.

Control Panel Layout and Functions

Details on receptacles (30A Twist lock, 20A Duplex), resets, DC socket, USB port, and indicator lights.

Control Panel Details and Wattage Calculations

Generator Indicators and Controls

Explains indicator lights, digital readout, start button, economical mode, and grounding terminal.

Wattage Requirements Calculation

Guide on calculating starting and running wattage for appliances to match generator capacity.

Maintenance

Engine Oil Replacement

Procedure for replacing engine oil, recommended oil type, and capacity.

Spark Plug Maintenance

Instructions for checking, cleaning, replacing, and measuring electrode clearance of the spark plug.

Muffler Spark Arrester Screen

Guide for cleaning or replacing the muffler spark arrester screen to reduce noise and maintain performance.

Storage and Troubleshooting

Generator Storage Procedures

Steps for storing the generator for extended periods, including fuel stabilizer and oil draining.

Troubleshooting Common Problems

Lists common issues like engine not starting, no output, overheating, and their causes/corrections.