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King Industrial KC-1236ML - User Manual

King Industrial KC-1236ML
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INSTRUCTION MANUAL
MODEL: KC-1236ML
COPYRIGHT © 2003 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
12 X 36
GEARHEAD METAL LATHE
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Summary

Important Information

Warranty Coverage and Proof of Purchase

KING CANADA's 2-year limited warranty for industrial use. Keep proof of purchase for service.

Replacement Parts and Limited Tool Warranty

Information on obtaining replacement parts and KING CANADA's warranty terms and exclusions.

General Safety Instructions for Power Tools

Tool Knowledge and Work Area Safety

Understand tool, keep area clean, avoid hazards, ensure good lighting, keep children away.

Proper Tool Usage and Personal Protection

Use correct tool/speed, wear safety glasses, appropriate apparel, and hair covering.

Machine Operation and Maintenance Safety

Keep guards, remove keys, avoid distractions, check parts, never leave running unattended.

Electrical and Technical Specifications

Electrical Connection and Power Supply Requirements

Safety warnings and requirements for hardwiring, power supply, and grounding.

Detailed Technical Specifications Overview

Key specifications including swing, distance, headstock, motor, and gear box details.

Lathe Preparation and Component Identification

Cleaning and First Test Run Procedure

Steps for cleaning the lathe and preparing for the initial test run.

Major Lathe Component Identification

Diagram and list of major lathe parts and their locations for identification.

Lathe Operating Lever Guide

Headstock and Gear Box Lever Operations

Instructions for operating headstock speed selection and gear box levers.

Carriage Assembly and Tailstock Lever Controls

Explanation of carriage assembly and tailstock operating levers.

Metal Lathe Operation Charts

Feed Rate and Spindle Speed Charts

Charts to determine correct feed rates and spindle speeds for various operations.

Thread Pitch and Gear Change Charts

Charts for setting inch/metric thread pitches and gear combinations.

Lathe Assembly and Basic Adjustments

Mounting Attachments and Adjusting Chuck Jaws

Procedures for mounting chucks/face plates and adjusting chuck jaws.

Installing and Using Support Rests

Instructions for installing and positioning the follow rest and steady rest for workpiece support.

Lathe Adjustments and Operations

Tailstock Alignment and Tool Post Setup

Adjustments for tailstock alignment, tool post height, and angle settings.

Cross and Top Slide Adjustments

Adjustments for cross slide and top slide gibs for smooth movement.

Lathe Operation: Feed, Threading, and Gears

Feed Rate, Thread Selection, and Gear Setup

Setting feed rates, selecting threads, and installing metric change gears.

Power Feed and Thread Cutting Operations

Using automatic power feed and performing thread cutting operations with the dial.

Component Identification: Gears, Leadscrews, Nuts

Main Gears, Leadscrews, and Nuts Listing

Lists of headstock, gear box, apron gears, leadscrews, and nuts with tooth counts.

Tailstock Screw;Nut and Metric Change Gears

Details on tailstock screw/nut and specific metric change gears for thread cutting.

Bearing Identification and List

Lathe Bearing Locations and Quantities

Table detailing bearing ID, location, and quantity for various lathe components.

Lubrication Points and Procedures

Lubrication Notes and Maintenance Schedule

Notes on oil types, change intervals, and general lubrication frequency.

Key Lubrication Points Identification

Diagram illustrating specific lubrication points on the lathe for proper maintenance.

King Industrial KC-1236ML Specifications

General IconGeneral
ModelKC-1236ML
TypeMetal Lathe
Swing Over Bed12 inches
Distance Between Centers36 inches
Spindle Bore1.5 inches
Spindle SpeedVariable
Motor Power2 HP
Voltage220V
Swing Over Cross Slide7-1/2"
Tailstock Quill Travel4 inches

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