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KION Baoli D Series - User Manual

KION Baoli D Series
210 pages
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Original instructions
D series Forklift Truck
KBD50–70

Table of Contents

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Summary

Preface

About KION group

Background on KION Group's global role in industrial trucks and logistics solutions.

About Baoli forklift

Details Baoli's market position and integration within the KION Group.

Introduction

Intended use

Defines the permitted operational scope and applications for the forklift truck.

Impermissible use

Lists prohibited actions and conditions to ensure safe operation and prevent damage.

Forklift truck handover

Outlines essential checks and procedures for safe handover and initial acceptance of the forklift.

Symbols used

Explains the meaning of safety symbols (DANGER, WARNING, CAUTION, NOTE) within the manual.

Safety

Definition of terms used for responsible persons

Clarifies roles and responsibilities of Operating Company, Specialist, Competent Person, and Drivers.

General safety regulations

Provides fundamental safety rules for operating the forklift truck safely and efficiently.

Safety regulations when driving

Details critical safety rules and conduct for operating the forklift truck while in motion.

Stability

Addresses factors affecting forklift stability and measures to prevent tipping.

Safety regulations for handling consumables

Covers safe practices for handling hazardous materials like hydraulic fluid, oils, and battery acid.

Overview

General View

Provides a visual identification of the forklift's main components and parts.

Operating controls

Identifies and explains the function of all levers, pedals, and switches used to operate the truck.

Display instrument

Details the dashboard indicators and gauges for monitoring truck status and system functions.

Truck identification

Explains how to identify the truck using its serial number, model, and identification plates.

Operation

Checks and inspection

Outlines daily pre-operation checks and inspections for safe and reliable truck performance.

Refuelling

Provides a detailed procedure for safely refuelling the forklift truck.

Starting the engine

Describes the step-by-step process for safely starting the forklift truck's engine.

Driving

Covers essential driving procedures, including forward/reverse motion and changing direction.

Handling loads

Details safe methods for picking up, transporting, and placing loads with the forklift.

Maintenance

Pre-service preparatory work

Lists essential safety steps and preparations required before performing maintenance tasks.

Supply table

Specifies recommended operating materials, standards, and quantities for maintenance.

Preventive maintenance service schedule

Outlines regular inspection and replacement intervals for various truck components and systems.

Weichai WP4.1 Engine

Details specific maintenance procedures for the Weichai WP4.1 engine.

Isuzu 6 BG1 Engine

Covers maintenance tasks and schedules for the Isuzu 6BG1 engine.

Cummins QSB4.5 Engine

Provides maintenance procedures and schedules for the Cummins QSB4.5 engine.

Doosan D34 Engine

Outlines maintenance tasks and schedules for the Doosan D34 engine.

Cooling system

Explains how to check and clean cooling fins and manage coolant levels.

Transmission system

Details procedures for changing transmission oil filters and checking oil levels.

Load lifting system

Covers checks and lubrication for the fork arms, lift mast, chains, and bearings.

Technical data

Dimensions

Presents detailed dimensional drawings and specifications of the forklift truck.

Datasheet for KBD50

Provides technical specifications and performance data for the KBD50 model.

Datasheet for KBD60

Presents technical specifications and performance data for the KBD60 model.

Datasheet for KBD70

Offers technical specifications and performance data for the KBD70 model.

Mast specification

Details various mast types, capacities, heights, and free lift specifications.

Electrical diagrams

with ISO3691 function

Contains electrical schematic diagrams for trucks equipped with the ISO3691 function.

without ISO3691 function

Includes electrical schematic diagrams for trucks operating without the ISO3691 function.

KION Baoli D Series Specifications

General IconGeneral
BrandKION
ModelBaoli D Series
CategoryTrucks
LanguageEnglish

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