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KIPI ROT-POWER Series User Manual

KIPI ROT-POWER Series
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Service Manual
Unit: Pellet burner
Type: ROT-POWER
Models:
4-16 kW,
5-20 kW,
6-26 kW,
8-36 kW,
10-50 kW.
BTI GUMKOWSKI Sp. z o.o. Sp.k.
ul. Obornicka 71, 62-002Suchy Las
Tel. +48 606-936-692, +48 61-811-70-37
biuro@kipi.pl
update: 20-04-2016
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KIPI ROT-POWER Series Specifications

General IconGeneral
BrandKIPI
ModelROT-POWER Series
CategoryBurner
LanguageEnglish

Summary

Unit: Pellet burner

Type: ROT-POWER

Identifies the specific model type of the pellet burner.

Unit Description

Fuel Specification

Construction and Operation of the Burner

Components

Assembling the Unit

Assembly Instructions

Step-by-step instructions for the physical installation and connection of the burner.

Starting up

Operation of the burner in the operational mode

Operating modes

Details the different modes like FIRING, OPERATION, CONTROL, DAMPING, and STAND-BY.

List of common problems

Burner does not ignite

Troubleshooting ignition failures, including fuel supply and igniter issues.

Feeder maximum temperature exceeded

Alarms for high feeder temperatures due to flame backfire or poor chimney draft.

Feeder temperature sensor damaged

Addresses issues arising from a faulty or damaged feeder temperature sensor.

Maximum boiler temperature exceeded

Handles alarms for exceeding boiler limits or improper temperature settings.

Boiler temperature sensor damaged

Focuses on malfunctions related to the boiler temperature sensor itself.

Fan does not stop after burner quench

Troubleshoots the fan failing to shut off after the burner has extinguished.

Burner smoking

Explains causes of burner smoking, such as inadequate airflow or fan malfunction.

Too much slag in the furnace

Addresses excessive slag formation due to incorrect fuel or component damage.

Maintenance, adjustment and servicing the burner

General guidelines

Fundamental advice for ensuring trouble-free operation and extending the burner's service life.

Cleaning the tubular blower chamber

Details the process for cleaning the blower chamber, recommended for every six months.

Adjusting the blow intensity

Explains how to modify the airflow to the combustion chamber for optimal combustion.

Lubricating the bearings

Outlines the procedure for lubricating the combustion chamber bearings every 6-12 months.

Igniter Replacement

Describes the steps for replacing the igniter, to be performed by a qualified technician.

Operational Safety

Safety Rules and Precautions

Lists essential safety measures to prevent accidents and ensure proper burner operation.

Burner Liquidation after its Service Life is Over

Electric Diagram

Electric diagram of the controller

Shows wiring for the control unit, including sensor and module interfaces.

Electric diagram of the burner

Illustrates internal burner wiring connecting components to the terminal strip.

Burner Models, Overall and Mounting Dimensions

ROT-POWER 4-16 kW Dimensions

Displays overall size and mounting hole layout for the 4-16 kW model.

ROT-POWER 5-20 kW Dimensions

Displays overall size and mounting hole layout for the 5-20 kW model.

ROT-POWER 6-26 kW Dimensions

Displays overall size and mounting hole layout for the 6-26 kW model.

ROT-POWER 8-36 kW Dimensions

Displays overall size and mounting hole layout for the 8-36 kW model.

ROT-POWER 10-50kW Dimensions

Displays overall size and mounting hole layout for the 10-50 kW model.

Burner's Technical Data

Burner Installation Protocol

Warranty