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Kipor KD488 - User Manual

Kipor KD488
22 pages
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KD388
KD488
DIESEL
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Kipor KD488 Specifications

General IconGeneral
BrandKipor
ModelKD488
CategoryEngine
LanguageEnglish

Summary

FOR YOUR SAFETY

Warning Symbols

Explains warning signs (DANGER, WARNING, CAUTION) and their meanings for safe operation.

Safety Precautions

Lists general safety precautions for safe operation, including handling fuel, avoiding hazards, and proper inspection.

PRODUCT OVERVIEW

Frame Feature

Describes the structural and design aspects of the engine frame, including intake pipe and cylinder head.

Product Specifications

Provides detailed technical specifications and characteristics for different engine models.

Figure Fixing Drawing and Parts Name

Illustrates engine components and their names with diagrams for visual identification.

Functions of Major Parts

Explains the operational purpose and function of key engine components like fuel filter, pump, and cooling system.

Main Adjusting Data

Lists critical adjustment parameters, normal values, and limit values for engine performance.

Tightening Torque Specifications

Specifies torque values for main bolts and nuts during assembly or maintenance.

Operation Control System

Details the functions and usage of the engine's control switches, indicators, and alarm systems.

Before Operation

Preparation of Fuel, Lube Oil, and Coolant

Outlines essential preparation steps for fuel quality, lubricant selection, and coolant handling.

Fuel Supply Procedures

Instructions for filling the fuel tank and bleeding the fuel system to ensure proper supply.

Lubricating Oil Supply

Details the procedure for checking and filling the engine's lubricating oil level.

Cooling Water Supply

Provides instructions on how to check and fill the engine's cooling system with appropriate fluid.

Starting the Engine (No-Load)

Explains the procedure for starting the engine for the first time or after storage for initial lubrication.

Post-Start Checks (Lube Oil & Cooling Water)

Details checks for oil and coolant levels after initial engine runs to ensure proper circulation.

Operation

Daily Pre-Operation Checks

Lists essential daily checks required before operating the engine for safety and performance.

Engine Starting Procedures

Provides step-by-step instructions for starting the engine, including cold weather procedures.

Running the Engine

Guides on how to run the engine under different conditions, including load and speed adjustments.

Notes on Running Operation

Important points to observe regarding exhaust, noise, leaks, and oil/fuel levels during operation.

Engine Stopping Procedure

Step-by-step instructions for safely stopping the engine to prevent damage.

Long-Term Storage Notice

Instructions for preparing and storing the engine for extended periods to prevent degradation.

Maintenance

Daily and Terminal Checks

Outlines daily checks and schedules for terminal maintenance based on operating hours.

Terminal Check Items

Lists specific maintenance items and their recommended time intervals for checks and replacements.

Terminal Check Procedures

Details the step-by-step procedures for performing various terminal maintenance tasks.

Engine Troubleshooting

Alarm System Faults

Lists potential alarm system malfunctions, their causes, and troubleshooting steps.

Start Failure Issues

Outlines common reasons for engine start failure and provides troubleshooting guidance.

Abnormal Smoke Color Diagnosis

Explains how different smoke colors indicate engine problems and their corresponding solutions.

Insufficient Engine Power

Identifies reasons for reduced engine power and outlines troubleshooting steps.

Unstable Engine Running

Lists causes and solutions for unstable engine operation, including irregular speed or vibration.

Engine Overheating Issues

Explains why the engine might overheat and provides steps for diagnosis and resolution.

Abrupt Engine Stoppage

Addresses sudden engine stoppages and their potential causes and troubleshooting.

Abnormal Engine Noises

Identifies abnormal engine noises, their root causes, and recommended actions.

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