2.4.3 KDE180TW type electric wiring diagram
Current Sampling
Sampling
Winding
Black
Yellow/Green
Low Oil
Pressure Switch
Welding output
Start
Relay
Start
Motor
Absorb Plate
Red/Black Blue/Black White/Black
Charge Adjustor
Red Blue
Plastic
Sheath
Plastic Sheath
Protector
IGBTControl Black and its Assy
Low Oil
Pressure
Switch
Plastic Sheath
Driving
Plate
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No.
Parts No.
Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
QF1
V
HL
X1 X2
SA
YV
FU1
Z1
Z2
W1
W2
W3
W4
W5
W6
W7
AVR
Rp
SW
Lp
L1
C
GB
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
Breaker
Voltmeter (0-300V)
Operating indicator light (green)
Receptacle
Ignition switch
Print circuit board assembly
Stop electromagnet valve
Fuse( 6 30)
Rectifier bridge
Rectifier bridge
Generating and sampling winding
Excitation winding
Vice winding
Flywheel generator winding
12V winding
Welding winding
Control winding
Automatic voltage regulator
Potentiometer (parenthesis knob)
Welding current select switch
Shunt
Plain wave reactor
IGBT
IGBT control black and its assy
Capacitor
Welding output terminal post assembly
Battery
Charge adjustor
3. Use for Welder and Generator Set
3.1 Use Essentials and Cautions
In order to ensure that you safely operate the welder and generator set, be sure
that you read and understand the operation manual. Especially the attention
should be paid to the use main points listed below. Otherwise the personal
accidents and the equipment damages may be caused.
3.1.1 Fire prevention. The combustion oil used in the diesel engine is light
diesel oil. The gasoline, kerosene and other oils should not be used.
Use a clean cloth to wipe off the overflowed oil. The gasoline, kerosene, match
and other inflammable and explosive matters should not be put near the set
because the temperature for the place around the exhaust noise suppressor is
very high while the diesel engine is running.
For the purpose to prevent the fire and to supply the sufficient ventilation
condition, during the operation, at least 1.5m distance between the set and the
building and other equipment should be kept.
Operating the welder and generator set should be carried out on a smooth floor. If
the set is oblique, the oil will overflow.
3.1.2 Prevent the suction of the exhausted gas
The exhausted gas includes the poison carbon monoxide. At the places with poor
ventilation, the welder and generator set should not be used. If it is necessary to
operate the set indoors, the suitable ventilation condition should be supplied to
prevent the personnel and livestock from the affection.
3.1.3 Prevent the burn. When the diesel engine is running and is hot, it is not
allowed to touch the noise suppressor and its housing.
3.1.4 Electric shock and short-circuit. In order to avoid the electric shock or the
short-circuit, when the welder and generator set is wet or when your hand is wet,
contacting the welder and generator set is not allowed. This welder and generator
set is not waterproof so that it should not be used at places in rain, snow and
water mist.
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