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KIRLOSKAR KMW Univator - TROUBLE SHOOTING

KIRLOSKAR KMW Univator
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5.0
TROUBLE SHOOTING
Sr. No.
Trouble
Possible Causes
Remedy
Cardan Shaft
Shear pin
shears off
Overload due to
hard/heavy soil.
Overload due to High
speed of machine.
Overload due to sudden
obstacle
Overload due to Stones/
Foreign material in the field.
Overload due to Wet Soil.
Blockage of Wet Soil in the
rotor blades.
Failure of transmission
parts.
Reduce depth of tilling.
Reduce the working speed
with the help of Change Gears.
Passover the stony ground with
implement lifted.
Remove Stones/ Foreign material
from the field.
Reduce machine rpm &
Open the bonnet.
If blades are worn out & bent replace
them with new. Open the bonnet
during working in wet soil.
Incorrect Shear Pin Bolt Use M10x1.5x65L with Class 10.9, Half
threaded Shear bolt in Cardan shaft.
Check with trained service personnel
& replace with genuine parts.
1.
Passover the stony ground with
implement lifted.
Obstacle in the soil.
Stoned Field.
Remove Stones/ Foreign material
from the field.
Loose Blades
Position & Fix blades with Torque
wrench at 140 Nm.
Worn out Hoes/Blades.
Replace with new genuine
Hoes/Blades.
Poor quality of blades Replace with new genuine
Hoes/Blades.
Breakage of
Blade (s)
2.
Unusual noise
in the gearbox
3.
Low oil level
Top up with recommended oil.
If the problem continues, contact Dealer.
Loose joints Tighten Fasteners properly.
Damage to Gasket/Oil seals
Replace the Gasket/Oil seals.
If the problem continues, contact Dealer.
Leakage of
Lubricants from
Gearbox or
Side Gear
4.
Insufficient grease in the
bearing
Clean the bearing, lubricate with
fresh grease.
Overheating of
the rotor
bearing
housings.
5.
Failure of Bearing. Replace with recommended bearing.
Excessive preloading of
bearings.
Loosen the bearing setting nut
(KM series special Nut).
If the problem continues, contact Dealer.
High inclination of Cardan
Shaft with PTO shaft of
tractor (near or above
30 Degree).
Reduce the angle by adjusting the
height of the central linkage point
of the tractor.
Knocking in
the PTO
joint.
6.
23

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