EasyManua.ls Logo

Kistler-Morse Weigh II - User Manual

Kistler-Morse Weigh II
120 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Weigh II Installation
and Operation Manual
CAUTION
It is essential that all instructions in
this manual be followed precisely to
ensure proper operation of the
equipment.
97-1120-01
Rev. D
January 2005
$15.00 U.S.
O
O
r
r
d
d
e
e
r
r
f
f
r
r
o
o
m
m
:
:
C
C
A
A
B
B
r
r
i
i
g
g
g
g
s
s
C
C
o
o
m
m
p
p
a
a
n
n
y
y
622 Mary Street; Suite 101; Warminster, PA 18974
Phone: 267-673-8117 - 800-352-6265; Fax: 267-673-8118
Sales@cabriggs.com - www.cabriggs.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kistler-Morse Weigh II and is the answer not in the manual?

Summary

Chapter 1. Weigh II Introduction

Introduction to Weigh II System

Overview of the Weigh II system, its capabilities, and components.

Modular PCBs and System Expansion

Details on modular PCBs, expansion options, and Kistler-Morse system flexibility.

Sentry Feature for Vibration Filtering

Explanation of the Sentry™ feature for reducing vibration effects on weight readings.

Methods of Operation and Manual Conventions

Describes the two operating methods and manual notation conventions like WARNING, CAUTION, and Note.

Chapter 2. Hardware Installation

General Installation and Safety Guidelines

General installation instructions, safety warnings, and prerequisites for installation.

Unpacking, Inspection, and Mounting Procedures

Procedure for carefully removing and inspecting the Weigh II for shipping damage.

Wiring and Enclosure Drilling Instructions

Instructions for wiring power and optional PCBs, detailing AC/DC differences and wire routing.

Chapter 3. Menu Tree, Keyboard Functions, and Quick Start

Overview of Weigh II Menu and Keyboard

Overview of the chapter's content, including the Main Menu and keyboard functions.

Menu Tree Navigation and Structure

Explanation of the Weigh II's menu tree structure for navigation and function access.

Detailed Keyboard Function Descriptions

Explanation of specific key functions like Auto/Man, Menu, Esc, Function keys, and Alphanumeric keys.

Quick Start Guide for Operation

Steps for a quick start on using the Weigh II, including initial setup and calibration.

Chapter 4. Display

Display Menu Overview and Basic Settings

Introduction to the Display Menu and its twelve submenus for configuring display parameters.

Configuring Display Parameters: Avg, Cntby, Units

Setting display averaging, count increments, and units of measure for channels.

Channel ID, Numerical Format, and Bar Graph Settings

Assigning channel IDs and setting numerical display formats for readings.

Time, Contrast, Brightness, and Channel Hiding

Adjusting display contrast, brightness, setting time, and zero clamp for readings.

Chapter 5. Inputs and Outputs

I;O Menu Overview: Setpoints, Outputs, Serial, PLC

Overview of the I/O Menu, covering setpoints, current outputs, serial, printer, and PLC settings.

Setpoint Configuration and Management

Setting up, adding, deleting, and configuring setpoints for vessel monitoring and control.

Current Output (Iout) Configuration and Reporting

Setting up current outputs for transmitting weight data, including modes and fail-safe conditions.

Serial Communications (Serl) and Printer Output (Prnt)

Configuring serial communication settings like baud rate, address, and mode for external equipment.

Chapter 6. Calibration

Introduction to Calibration Menu and Types

Overview of the Calibration Menu, covering Auto, Manual, and Linear calibration types.

Auto Calibration Procedures: High-Accuracy and Material-Based

Performing calibration automatically by adding or subtracting material or high-accuracy methods.

Manual Calibration Parameter Calculation

Calculating and inputting scale factor weight and counts directly for calibration.

Linearization for Non-Linear Vessel Responses

Using a linearization table to correct non-linear sensor responses for accurate readings.

Chapter 7. Service

Service Menu Overview and Access Codes

Overview of the Service Menu for user-defined access codes and troubleshooting functions.

ADC Functions: Display, Channel Control, and Filtering

Displaying A/D counts, enabling/disabling channels, and adjusting parameters like excitation and resolution.

Tracking Functions and Setpoint Testing

Implementing zero and material tracking to compensate for sensor drift and preserve accuracy.

Micro Menu: ID, Keyboard, RAM Tests, and KM Codes

Functions for clearing IDs, testing keyboard, printing setup, and testing/resetting NVRAM.

Chapter 8. Math Channels

Introduction to Math Channels and Functions

Overview of using math channels to perform calculations on vessel monitoring results.

Math Equation Syntax, Limitations, and Errors

Details on character limits, constants, spaces, and equation structure rules for the Weigh II.

Enabling and Setting Up Math Channels

Procedures for enabling math channels and creating equations for calculations like averaging.

Appendix A. Product Specifications

Display, Interface, and Input Specifications

Specifications for the display, data entry, memory, and serial communications.

Optional Cards and Environmental;Physical Data

Information on input/output cards, PLC interfaces, and electrical power requirements.

Appendix B. Summary of Commands Used When Vessel Monitoring - Hot Keys

Keyboard Hot Keys for Vessel Monitoring Operations

Summary of keyboard shortcuts for switching modes, scrolling, taring, and viewing information.

Appendix C. Serial Commands

Serial Command Table, Syntax, and Definitions

Lists serial commands, their functions, and expected transmitted/received data formats.

Checksum Calculation and Command Examples

Details on how to calculate the checksum for serial commands to ensure data integrity.

Appendix D. Kistler-Morse Service and Warranty

Product Warranty and Field Service Information

Summary of Kistler-Morse's warranty for equipment defects in material and workmanship.

Installation, Troubleshooting, and Contact Details

Information on Kistler-Morse's field service capabilities, including phone support and on-site assistance.

Appendix F. Technical Drawings

List of Technical Drawings for Weigh II System

Lists the available technical drawings, including enclosure dimensions, interconnect diagrams, and wiring diagrams.

Appendix G. Calculation of Manual Calibration Parameters

Pre-Calibration and Sensor-Specific Calculations

Procedure for pre-calibration, including obtaining A/D sensitivity and calculating parameters based on sensor type.

Refining Calibration Using Recorded Load Data

Using recorded material weights to refine the calibration slope and zero point.

Appendix H. Error Messages

Ambiguous Error Messages and ADC Overrange

Descriptions and solutions for ambiguous errors related to Lo Span and Hi Span values during calibration.

Unit Over and Math Channel Error Explanations

Explanations and solutions for ADC overrange, gross/net unit overruns, and math channel errors.

Kistler-Morse Weigh II Specifications

General IconGeneral
Operating Temperature-10°C to 50°C
Excitation Voltage10 VDC
Input SignalmV/V from load cells
Output Signal4-20 mA, 0-10 VDC
Power Requirements115/230 VAC
DisplayLCD
EnclosureNEMA 4X