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KLEMM KR 806-2 - User Manual

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TECHNICAL MANUAL
Description
Maintenance
Operation
for
Zweigniederlassung der
Bauer Maschinen GmbH
Germany
tel: ++49 (0) 2761 705- 0
fax: ++49 (0) 2761 705 - 49
++49 (0) 2761 705 - 50
All hydraulic crawler drill rig
KR 806-2

Table of Contents

Questions and Answers

  • E
    Elizabeth RobinsonAug 6, 2025
    What to do if there is no pressure build-up in my KLEMM KR 806-2 Drill?
    • H
      hillstephenAug 6, 2025
      If your KLEMM Drill experiences no pressure build-up, ensure that all connections are tightened and sealed to address potential pump issues. If the pump is running hot, consider repairing or replacing it, or using fluid with the correct viscosity. If the pump RPM is too low or the engine capacity is insufficient, repair the defect. For leakage from the pressure port to the return line, adjust the pressure setting; clean, assess damage, and repair or replace components; find any faulty components and adjust, clean, repair, or replace them; or repair or replace any damaged parts.
  • C
    Christina GeorgeAug 12, 2025
    Why is there no oil supply and unusual noise from my KLEMM KR 806-2 pump?
    • L
      Lisa ParsonsAug 13, 2025
      If you observe no oil supply and hear unusual noise characteristics from the KLEMM Drill pump, it might be due to cavitation or fluid freezing. Fully open the ball-valve, heat the fluid to the recommended temperature, or repair/replace tubes or hoses to resolve cavitation. For fluid freezing, replenish to the right level, replace with the correct fluid, tighten or replace fittings, or replace the hose or tube. Mechanical vibrations can be addressed by realigning or tightening screws and re-tightening connections. If the pump or engine/motor is the issue, consider repairing or replacing them. Also, check if the pump is rotating in the wrong direction and change connections if necessary.
  • A
    Adam MoranAug 18, 2025
    Why is the fluid temperature too high in my KLEMM Drill?
    • S
      Samuel CaseyAug 18, 2025
      If the fluid temperature is too high in your KLEMM Drill, it could be due to hydraulic fluid being pumped under pressure through a pressure limiting or safety valve to the tank. Clean, repair, and replace parts as needed, or adjust the setting. Inadequate cooling may also be the cause; repair or clean the cooling system. If fluid circulation is too fast, replenish the fluid to the required level.
  • J
    Juan CruzAug 25, 2025
    What to do if my KLEMM KR 806-2 has pressure or flow fluctuations?
    • M
      Michael RamirezAug 25, 2025
      If you're experiencing pressure or flow fluctuations in your KLEMM Drill, it could be due to knocking of pressure limiting or safety valves, in which case you should repair or replace them. Alternatively, valves may be sticking. If this is the case, drain the fluid, clean the tank and system, and refill with new fluid. Air pockets in the system can also cause irregular or jerky movements. Bleed the system, and refer to the start-up instructions for further guidance.
  • A
    Andrea MillerAug 29, 2025
    How to fix a control valve that is not working correctly on my KLEMM Drill?
    • M
      Mark MillsAug 30, 2025
      If the control valve on your KLEMM Drill is not working correctly, it may be due to spool jamming. Try dismantling the spool and cleaning the valve. You can also cool the fluid to approximately 50°C (135°F). If this doesn't work, consider replacing the magnet, checking the pilot voltage, or checking the pilot pressure.

Summary

Safety Instructions

General safety instructions

General guidelines and directives for safe operation and maintenance.

Safety instructions for operation the drill rig

Specific safety rules and precautions for operating the drill rig.

Safety instructions for maintenance of the drill rig

Safety measures and procedures for performing maintenance on the drill rig.

Preface

Technical Description

Base frame with crawler tracks and boom

Description of the drill rig's base frame, crawler tracks, and boom.

Boom Assembly

Details on the boom assembly, its movements, and components.

Drill mast type 202 with attachments

Description of the drill mast, its components, and attached equipment.

Operation

Prior to start-up

Pre-operation checks and procedures before starting the drill rig.

Operating Instructions

General guidelines and controls for operating the drill rig.

Engine start-up

Procedure for starting the engine of the drill rig.

Tramming the Crawler Drill

Instructions for moving (tramming) the crawler drill rig.

Setting up and alignment of the boom

Procedures for setting up and aligning the drill rig's boom.

Drilling controls on slewable control console

Operation of drilling controls located on the slewable console.

Operational instructions for DHD application in combination with hydr. hammer

Specific operating instructions for DHD applications with hydraulic hammers.

Preventative Maintenance

Adjusting Track Chain Tension

Procedure for adjusting the track chain tension on the drill rig.

Repairs and Replacement Operations on crawler chains

Guidelines for repairing and replacing crawler chains.

Care and maintenance

Recommended Oils and Grease-types

Specifies recommended oils and grease types for the drill rig.

Filter and Filter inserts for drill rig KR 806-2

Details on filters, their part numbers, and replacement intervals.

Hydraulics

General information on hydraulic system maintenance.

Trouble shooting

Common problems and their remedies for the drill rig's hydraulic system.

Attachment points for truck transport

Rope attachment points for loading with a crane

Bridge with rigging for loading

Technical Data KR 806-2

Technical data of sound level measurement

Sound level measurements for the drill rig under various operating conditions.

Mast movements KR 806-2

KLEMM KR 806-2 Specifications

General IconGeneral
BrandKLEMM
ModelKR 806-2
CategoryDrill
LanguageEnglish