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TCR-109-41
KLINGE TCR-109-41 - User Manual
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UNCONTROLLED WHEN PRIN
TED
K35-TCR109-41/42
Rev. K, July 2023
MODEL TCR-109-41/42
OPERATION, SERVICE AND PARTS MANUAL
ROAD TANKER AND ISO TAN
K CONTAINER REFRIGER
ATION UNIT
Address: 4075 East Market Street York, PA 17402-5100 USA
Telephone: 717-840-4500
Telefax: 717-840-4501
www.klingecorp.com
MANUFACTURED BY KLINGE CORPORATION
2
Table of Contents
Main Page
Table of Contents
6
Section One - General Description, Installation, Operation
8
Nomenclature
8
Refrigeration System Assembly
8
Scroll Compressor Assembly
8
Circulating Pump Assembly
9
Chiller Assembly
9
Installation Procedures
9
Connecting TCR-109 to the Tank Cooling System
10
The Expansion Tank System
11
Installation Checkout Procedure
12
TCR-109 Standard Operating Procedures
12
Section Two - Detailed Functional Description
17
Refrigeration System Operation
17
Heat Transfer Fluid) Circulating System Operation
18
Pressure Controls and Safety Devices
18
Section Three - General Maintenance Requirements
20
Pre-Trip Maintenance
20
Safety Precautions
20
Checking and Adding Refrigerant Charge
21
Checking and Adding Refrigerant Oil
22
Leak Detection
22
Evacuating the Refrigeration System
23
Opening the System or Unbrazing Components
23
Heat Transfer Fluid Circulating System
23
Hi-Pot Testing
24
General Description Klinge Corporation Thermostat
25
Section Four - Troubleshooting
28
General Information
28
Electronic Thermostat
28
Refrigeration System
28
Circulating System
28
Electrical System
28
Section Five - Optional Pressure Circulating System
37
Pressurized Circulating Heat Transfer Fluid System
37
Air Trap and Vent
37
Filling the Heat Transfer Fluid System
37
The Expansion Tank Charge
39
The Pump
39
Air Blockage
39
Charging Steps Checklist for a Closed Pressurized System
40
Filling the Glycol Pressure System and Venting the Air
42
PTI Form
43
Section Six - Inspection and Repair
44
Compressor
44
Condenser Blower Motor and Heat Transfer Fluid Pump Motor
46
Filter Drier Replacement
46
High Pressure Switch
46
Thermal Expansion Valve
47
Electrical Schematic
49
Thermostat Operation
50
Temperature - Pressure Chart
52
Section Seven - Service Parts
54
Addendum - Dual Systems
74
General Description
74
Dual System Configuration
74
Dual System Operation
74
Dual System Alarm Codes
75
Dual System Electrical Schematics
76
Dual System Installation Kit Drawing
78
Dual System Control Box #1
79
Dual System Control Box #2
80
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KLINGE TCR-109-41 Specifications
General
Brand
KLINGE
Model
TCR-109-41
Category
Refrigerator
Language
English
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