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KLS Martin marLED X - User Manual

KLS Martin marLED X
140 pages
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Front Cover
English
Operating Light System marLED®
X
Service Manual
90-434-62-10
Revision 02
Date of Release: 2021-01
www.klsmartin.com

Table of Contents

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Summary

Operating Light System marLED X Service Manual

Symbol Explanation

Safety Alert Symbols

Explanation of CAUTION, WARNING, and DANGER symbols.

General Product and Transport Symbols

Symbols for medical device, reference numbers, storage, handling, and CE marking.

Disposal Symbol

Indicates product disposal requirements according to WEEE directive.

General Information

Manufacturer and Contact Information

Details of the manufacturer and service hotline contacts.

Document Information and Notices

Notes on document usage, terms, validity, and technician notices.

Cable Color Codes

Reference guide for wire color designations.

Intended Use

Product Usage and Safety Guidelines

Specifies intended purpose, electrical safety, modifications, and EMC precautions.

Operator Responsibilities and Verification

Outlines operator training, logbook recommendations, and safety verification.

Safety Notices

General Safety and Service Work Requirements

Covers general safety, authorized service personnel, and inspection needs.

Personal Protection and Electrical Hazards

Details on preventing electrical shock and hazards from defective lights.

Environmental, Equipment, and Tool Safety

Covers explosion, weight, spring force, tool safety, and regulatory compliance.

Screw Locking and Torques

Screw Locking Procedures and Risks

Guidelines for using threadlocker and risks of loose screw connections.

Torque Specifications and Greasing

Table of torque values for metric threads and greasing recommendations.

Voltage Supply and Power Modules

Power Module Mounting Positions and Assignments

Details on the 6 mounting positions and their typical contents.

SMPS 28;6 Power Module Wiring and Fuses

Information on connecting to IT/Standard grids and circuit diagrams.

ASPS Function and Power Connection

Explains ASPS functionality and on-site power supply connection.

Bus System marLED;RS232

CAT Cabling and Pin Assignments

Specifications for CAT5 cables and RJ45 pinouts.

mLB System Configuration and marLED Board

Configuration of mLB, isolation, DIP switches, and marLED board details.

Wall Box and marTouch Pro Connections

Wall Box Connections (Rear)

Details RJ45 and terminal block connections for the wall box.

marTouch Pro Wall Box Pin Assignment

Pinout diagram for the marTouch Pro wall box interface.

COM Interface (RS232)

RS232 Communication and Interface Details

How RS232 connects to external systems and COM interface overview.

Connector Assignment X2 (mLB, RS232)

Pinout for mLB and RS232 connections on connector X2.

Addressing and Bluetooth System

Light Addressing with DIP Switches

Procedure for setting mLB addresses using DIP switches.

Camera Addressing and Terminating Resistors

DIP switch settings for camera configuration and terminating resistors.

Bluetooth System and mLB Rules

Guidelines for Bluetooth system setup and mLB/Bluetooth mixed systems.

Central Bearing Shaft and Contact Block Wiring

Tracking Arm;Ceiling Tube Wiring and Diagrams

Wiring details and circuit diagrams for tracking arms.

Contact Block Voltage Testing and Pin Assignments

Procedures for voltage testing and pinouts for contact blocks.

Contact Block and Slip Ring Replacement

Contact Block Replacement Procedure

Step-by-step instructions for replacing the contact block.

Slip Ring Replacement Safety

Safety warnings and precautions for slip ring replacement.

Video Cabling and Wireless Transmission

Video Cabling Procedures

Instructions for video cabling to monitors and wall boxes.

Wireless Image Transmission Systems

Details on wireless transmission for mLB, Bluetooth, and surgiCam systems.

Receiver Unit Operation and Pairing

Setup, operation, and pairing process for the receiver unit.

Working on Light Head: Disassembly and Overview

Light Head Removal and Reinstallation

Procedures for detaching and reattaching the light head from the spring arm.

SensoGrip and Housing Procedures

Steps for removing the sensoGrip and overview of the light head.

Light Head Component Replacement

Opening Light Housing and Clamping Ring Removal

Instructions for opening the housing and removing the clamping ring.

Replacing Light Engine Boards and Seals

Procedures for replacing light engine boards and cover glass seals.

Replacing Control Panel Foil and Electronics

Steps for replacing the control panel foil and control electronics.

Cardanic System and Lateral Bearing Sleeve Replacement

Cardanic System Replacement Procedure

Steps for replacing the cardanic system, including safety precautions.

Lateral Bearing Sleeve Replacement Procedure

Instructions for removing and installing the lateral bearing sleeve.

Installation of the Cover Glass

Cover Glass Installation and Cleaning

Procedure for cleaning and installing the cover glass.

marTouch Pro Operation and Configuration

marTouch Pro 5 Inch Model Details and Mounting

Overview, cable assignment, and mounting for the 5-inch marTouch Pro.

marTouch Pro Wall, Table, and Head Connections

Details on wall, table base, and light head connections and pin assignments.

marTouch Pro 4.3 Inch Configuration

DIP switch settings and cable assignments for the 4.3-inch marTouch Pro.

Assemblies and Measuring Points

Control Electronics Board Description

Detailed description and views of the control electronics board.

Measuring Points and Panel Foil Readings

Using the service connector and measuring points on the control panel foil.

Firmware and Hardware Updates

Firmware Release Notes and History

Information on firmware versions and changes over time.

Hardware Introduction and Modifications

Overview of hardware introductions and significant modifications.

marTouch Pro Service and Admin Menu

Accessing and Navigating the Service Menu

Steps to access and navigate the service/admin menu.

Adjusting Light Settings and System Modes

Configuring k-factor, sensoGrip, demo, shadow, and inspection modes.

Exiting Service Menu and Confirming Changes

Procedures for exiting the service menu and saving or discarding changes.

Maintenance and Inspection Procedures

Troubleshooting Common Malfunctions

Guide to identifying and resolving common malfunctions.

Inspection and Maintenance Guidelines

General notices and guidelines for performing inspections and maintenance.

Inspection Plan Standards and Documentation

Standards governing inspection plans and requirements for documentation.

Inspection Plan Details and Checks

Inspection Plan Template and Checks

Template for inspection documentation and wall/ceiling assembly checks.

Suspension Arm and Light Head Checks

Procedures for checking suspension arms and light head components.

Monitor and Light Functionality Checks

Tests for monitor suspension and light system functions.

Test Result Documentation

Fields for recording test results and comments.

Test Instructions and Electrical Safety

Assembly and Torque Verification Procedures

Steps for verifying assembly stability and tightening torques.

Suspension Arm System Integrity Checks

Procedures for checking suspension arms for damage and proper assembly.

Electrical Safety and Resistance Measurements

Tests for protective conductor resistance and leakage current.

Suspension Arm System Maintenance

Fixing Screw and Safety Component Checks

Checking fixing screws, safety sleeves, and locking screws.

Locking Segment and Brake Screw Checks

Procedures for checking and maintaining locking segments and brake screws.

End Stop and Light Head Component Checks

Checking end stops, spring arm settings, and light head labels.

Monitor Suspension Checks

Monitor Bearing Assembly and Bay Checks

Checking monitor bearing assembly for play and monitor bay seating.

TFT Bracket and Cross-arm Connection Checks

Checking TFT bracket seat and TFT Duo cross-arm connections.

Light Function Checks

COM Interface and Illuminance Tests

Testing COM interface functions and light field illuminance.

Supply Voltage Check

Verifying supply voltage at the contact block under various conditions.

Rating Plate, Spare Parts, and Revision Statuses

Rating Plate and Serial Number Information

Details on the rating plate and serial number structure.

Spare Parts and Revision Statuses

Information sources for spare parts and revision identification.

Disposal

Packaging and Device Disposal Procedures

Guidelines for disposing of packaging and the device itself.

National Disposal Regulations

Requirement to observe national regulations for disposal measures.

KLS Martin marLED X Specifications

General IconGeneral
Illuminance160, 000 lux
FocusableYes
Light SourceLED
Power Supply100-240 V AC, 50/60 Hz
DimmableYes

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