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Knorr-Bremse ZB44 Series User Manual

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T5 T6
T7 T8
G2
20 l
20 l
211
22
23
24
29
0.25 l
0.25 l
0.25 l
0.25 l
Nozzle
Check valve
Pressure regulator
Pressurised air
18 Bar
ZB44..
type APU
G1
T1
T2
T3
T4
T9 T10
T11 T12
T13 T14
T15 T16
G3
G4
G5
G6
3
Ø nozzle defined in procedure
Used part of test bench
Unused part of test bench
Y025030 - (EN - Rev. 003)
NOVEMBER 2014
AIR PROCESSING UNIT
ZB44..
Service Manual
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Knorr-Bremse ZB44 Series Specifications

General IconGeneral
BrandKnorr-Bremse
ModelZB44 Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety and Environment Guidelines

Welding Precautions

Safety measures for electrical welding to prevent component damage.

Waste Equipment Disposal

Information for business users on proper disposal of waste electrical and electronic parts.

Introduction

Service Intervals

Defines service intervals for preventative maintenance and component longevity.

Additional Checks

Recommends routine inspections for maintaining braking system functionality.

Components

Serviceable Components

Lists and illustrates parts of the Air Processing Unit that can be serviced or replaced.

Service Instructions

Desiccant Cartridge Removal and Replacement

Step-by-step guide for removing and fitting the desiccant cartridge.

Heater Assembly Removal and Replacement

Procedure for replacing the heater assembly in the Air Processing Unit.

Silencer Removal and Replacement

Instructions for removing and installing the silencer assembly.

Air Processing Unit Removal from Vehicle

Steps to safely detach the Air Processing Unit from the vehicle.

Oil Separator Unit Service

Details on removing, replacing, or servicing the oil separator unit.

Purge Valve Disassembly and Assembly

Guide for taking apart and putting back together the purge valve.

Tyre Inflator Disassembly and Assembly

Instructions for servicing the tyre inflator component.

Double Pressure Sensor Replacement

Steps for replacing the double pressure sensor assembly.

Time Switch Piston Removal and Replacement

Procedure for removing and installing the time switch piston and seals.

Refitting Air Processing Unit to Vehicle

Instructions for reinstalling the Air Processing Unit onto the vehicle.

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