8.24
Section 8
Electrical System and Components
8. Install the frame with the small notch forward,
onto the armature and drive end cap. Align the
notch with the corresponding section in the
rubber grommet. Install the drain tube in rear
cutout, if it was removed previously. See Figure
8-49.
Figure 8-49. Installing Frame and Drain Tube.
9. Install the flat thrust washer onto the commutator
end of the armature shaft. See Figure 8-50.
Figure 8-50. Installing Thrust Washer.
10. Starter reassembly when replacing the Brushes/
Brush Holder Assembly:
a. Hold the starter assembly vertically on the
end housing, and carefully position the
assembled brush holder assembly with the
supplied protective tube, against the end of
the commutator/armature. The mounting
screw holes in the metal clips must be up/
out. Slide the brush holder assembly down
into place around the commutator, and install
the positive (+) brush lead grommet in the
cutout of the frame. See Figure 8-51. Save the
protective tube, it may be used for future
servicing.
Figure 8-51. Installing Brush Holder Assembly with
Supplied Tube.
Starter reassembly when not replacing the Brushes/
Brush Holder Assembly:
a. Carefully unhook the retaining caps from over
each of the brush assemblies. Do not lose the
springs.
Figure 8-52. Removing Retaining Caps.
b. Position each of the brushes back in their slots so
they are flush with the I.D. of the brush holder
assembly. Insert Brush Installation Tool with
extension, or use the tube described above from a
prior brush installation, through the brush
holder assembly, so the holes in the metal
mounting clips are up/out.
c. Install the brush springs and snap on the four
retainer caps. See Figure 8-53.
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