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Kohler KDW1003 User Manual

Kohler KDW1003
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Relentless Power.
Legendary Performance.
© 2008 by Kohler Co.
3 Cylinders
»
1028 cc
»
19.5 kW/26.1 HP
»
3600 RPM
»
47.2 ft. lbs. @2000 RPM
Kohler
®
Diesel
Model KDW1003
High Speed Open Power Unit
Certication
EPA Interim TIER 4
97/68/CE
Features
4-Stroke Diesel Engine with In-Line Cylinders
Liquid-Cooled with Axial Fan
Overhead Camshaft
Indirect Fuel Injection by Unit Injectors
Double PTO on Crankshaft
Counter-Clockwise Rotation (From PTO Side)
Full-Pressure Lubrication
Full Flow Oil Filter
Water Pump Driven by Timing Belt
Automatic Extra Fuel Starting Device
Variable Speed Governor
Cast Iron Crankcase with Re-Borable Cylinders
Aluminum Cylinder Head
Applications
Excavator
Generator
Refrigeration Unit
Sweeper
Access Platform
Roller
Power Buggy
Light Tower
Pressure Washer
Vibratory Plate
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Kohler KDW1003 Specifications

General IconGeneral
BrandKohler
ModelKDW1003
CategoryPower Supply
LanguageEnglish

Summary

Certification

EPA Interim TIER 4 Compliance

Engine meets EPA Interim TIER 4 emission standards.

97/68/CE Compliance

Engine meets European 97/68/CE emission directive.

Key Engine Features

4-Stroke In-Line Diesel Engine

Describes the engine's 4-stroke, in-line cylinder configuration.

Liquid-Cooled System

Features liquid cooling with an integrated axial fan for thermal management.

Overhead Camshaft Design

Engine utilizes an overhead camshaft for valve actuation.

Unit Injector Fuel System

Employs indirect fuel injection using unit injectors for precise fuel delivery.

Full-Pressure Lubrication

Engine features a full-pressure lubrication system for component protection.

Full Flow Oil Filtration

Equipped with a full-flow oil filter for enhanced oil cleanliness.

Timing Belt Water Pump

Water pump is driven by the timing belt for reliable operation.

Automatic Extra Fuel Start

Incorporates an automatic extra fuel system for easier starting.

Variable Speed Governor

Features a variable speed governor for precise engine speed control.

Cast Iron Crankcase

Durable cast iron crankcase designed for re-borable cylinders.

Aluminum Cylinder Head

Features an aluminum cylinder head for optimized weight and heat dissipation.

Engine Applications

Excavator Application

Suitable for use in excavator equipment.

Generator Application

Designed for generator set applications.

Refrigeration Unit Application

Applicable for refrigeration unit power.

Sweeper Application

Suitable for powering sweeping equipment.

Access Platform Application

Can be used in access platform systems.

Roller Application

Appropriate for roller equipment power.

Power Buggy Application

Suitable for power buggy applications.

Light Tower Application

Designed for light tower power.

Pressure Washer Application

Applicable for pressure washer systems.

Vibratory Plate Application

Suitable for vibratory plate equipment.

Technical Specifications

Engine Ratings

Details engine performance ratings including kW/HP and torque at various RPM.

Engine Operating Parameters

Lists key operating parameters like displacement, bore, stroke, and oil capacity.

Cooling and Lubrication Specs

Specifies water pump delivery, oil consumption, and minimum oil pressure.

Allowable Angles of Operation

Defines maximum allowable angles for engine operation.

Air and Weight Specifications

Details air requirements for combustion/cooling and dry weight.

Belt Drive Pulley Diameters

Provides minimum pulley diameter recommendations for belt drive systems.

Sound Pressure Level Diagram

Polar diagram illustrating sound pressure levels at different RPMs.

Axial and Radial Load Limits

Specifies maximum allowable axial and radial loads on the crankshaft.

Performance Curves

KDW1003 @ 3600 RPM Curves

Power and torque curves for the KDW1003 at 3600 RPM.

KDW1003/B1 @ 3000 RPM Curves

Power and torque curves for the KDW1003/B1 at 3000 RPM.

KDW1003 @ 2500 RPM Curves

Power and torque curves for the KDW1003 at 2500 RPM.

Curve Legend

Explanation of the different curves (N, NB, NA, MN, MB, C) and their meaning.

Fixed Speed Output Power

Table showing output power for fixed-speed applications like generator sets.

Technical Drawings and Dimensions

Overall Engine Dimensions

Provides detailed technical drawings with overall dimensions in mm/in.

Standard Features (Open Power Unit)

Lists standard features included in the open power unit configuration.

Available Accessories

Catalog of optional accessories such as SAE housings, shaft extensions, and radiators.

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