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Kolbe Foodtec MW32-120 - User Manual

Kolbe Foodtec MW32-120
32 pages
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D
Paul KOLBE GmbH FOODTEC
Gewerbestraße 5 D - 89275 Elchingen
Telefon +49 (0) 73 08 / 96 10 - 0
Telefax +49 (0) 73 08 / 96 10 - 98
e-mail: info@kolbe-foodtec.com
www.kolbe-foodtec.com
MEAT MINCERS
MW52-120 / MW130-120
GB
OPERATING MANUAL
English
MW32-120 / MW114-120
Machine No. 128 _ _ _ _
Machine No. 127 _ _ _ _
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Summary

1. Safety Instructions

General Safety Guidelines

Essential safety rules for machine operation, maintenance, and user responsibilities.

List of Potential Hazards

Overview of potential danger areas and residual risks associated with the machine.

Mechanical Hazards

Details risks of injury from moving parts, cutting edges, and crushing hazards.

Instability Hazards

Risks associated with machine movement, toppling, and uneven surfaces.

Electrical Hazards

Hazards related to direct/indirect contact with electricity and faulty components.

Noise Hazards

Information on noise emission levels and necessary hearing protection measures.

Health Hazards

Risks to human health from low ambient temperatures and required protective clothing.

Hygiene and Cleaning Hazards

Health risks and food spoilage from improper hygiene and cleaning practices.

Operator Error Hazards

Common operator errors that can lead to hazards or malfunctions.

3. Machine Data

Manufacturer and Product Identification

Identifies the manufacturer, model, and product numbers.

Machine Performance Specifications

Details technical specifications like cutting system, capacity, and motor power.

4. Delivery Information

Packaging and Shipping Details

Information on how the machine is packaged and delivered.

5. Machine Installation

Installation and Connection Procedures

Step-by-step guide for properly setting up and connecting the machine.

Electrical Circuit Diagrams

Provides electrical schematics for different machine configurations.

6. Commissioning and Operation

General Machine Overview

General information and purpose of the mixer mincers.

Authorized Use and Limitations

Defines the proper applications and restrictions for the machinery.

Product Feeding and Mincing Process

Instructions on how to feed product into the mincer for optimal processing.

Machine Start-Up Procedure

Steps for powering on the machine and its components.

Optional Mixing Functions

Details on optional mixing interval, speed, and time controls.

Safety Features and Disassembly

Information on protective covers and procedures for disassembling key parts.

Cutting Set Installation

Guide for correctly installing coded and uncoded cutting set components.

Optional Protective Covers and Motor Protection

Details the function of optional covers and motor overload protection.

Machine Model Variants

Considerations for operating both mobile and stationary versions of the machine.

Optional Attachments and Remote Operation

Describes optional hopper attachments, remote operation, and separating devices.

7. Machine Cleaning

General Cleaning Guidelines

Guidelines for daily cleaning based on a structured cleaning plan.

Access Points and Specific Cleaning

Specific cleaning instructions for machine access openings and components.

8. Warranty and Liability

Warranty Terms and Conditions

Details the 24-month warranty and its prerequisites.

Liability Exclusions and Compliance

Lists warranty exclusions and confirms adherence to EC directives.

Cleaning Instructions and Plan

Specialized Cleaning Zones

Identifies specific machine parts needing detailed cleaning procedures.

Detailed Cleaning Plan

Outlines step-by-step cleaning procedures, agents, and devices.

10. Maintenance and Inspection

Machine Type Plate Information

Example of a machine type plate with its various data fields.

Preventive Maintenance Schedule

Safety measures and a structured list of inspection intervals and service points.

11. Troubleshooting Operating Malfunctions

Fault Diagnosis and Remediation

A guide to identify faults, their causes, and recommended remedies.

Machine Model Overviews

MW32-120; MW52-120 Models

Visual representation of MW32-120/MW52-120 models and component identification.

MW114-120; MW130-120 Models

Visual representation of MW114-120/MW130-120 models and component identification.

Machine Component Details

Housing Outlet Protective Cover

Explains the safety role of the housing outlet protective cover.

Mains Switch and Operator Controls

Identifies the main power switch and describes operator control buttons.

Operator Control Panel Options

Optional Rotary Drive Controls

Details optional controls for speed and mixing time adjustments.

Optional Outlet Socket Configurations

Lists and describes the available optional outlet socket types.

Cutting System Variants

Enterprise Cutting Systems (Coded & Uncoded)

Details parts for both coded and uncoded Enterprise cutting systems.

Unger Cutting Systems (Coded & Uncoded)

Details parts for both coded and uncoded Unger cutting systems.

Component Identification

MW32-120 Enterprise System Parts

Lists and identifies parts for the MW32-120 Enterprise cutting system.

MW114-120 Unger System Parts

Lists and identifies parts for the MW114-120 Unger cutting system.

MW52-120 Enterprise System Parts

Lists and identifies parts for the MW52-120 Enterprise cutting system.

Unger and Separating Device Components

MW130-120 Unger System Parts

Lists and identifies parts for the MW130-120 Unger cutting system.

Turbocut Separating Device Parts

Identifies the parts that make up the optional Turbocut separating device.

Ejector Lever Usage

Describes how to use the ejector lever for part removal.

Disassembly Procedures

Cutting Set and Feed Screw Removal

Instructions on using tools for removing the cutting set and feed screw.

Mincer Housing and Mixing Blade Removal

Steps for safely removing the mincer housing and mixing blade assembly.

Mixer Equipment and Accessories

Mixer Equipment Functionality

Explains the purpose and design of the mixer equipment.

Available Machine Accessories

Lists optional accessories that may be included with the machine.

Optional Machine Attachments

Hopper Attachment and Grating Step

Details the optional hopper attachment and grating step for cleaning access.

Batching and Portioning Unit Combinations

Lift;Tilt Pylon Batching System

Describes the optional lift/tilt pylon batching unit and batching trolley.

Portioning Unit MW52-120 + PM150

Details the combination of MW52-120 with PM150 for industrial applications.

ProfiLine Portioning Unit Combinations

MW32-120 ProfiLine Combination

Describes the MW32-120 combination with PF110 and MO1500 for portioning.

MW52-120 Super ProfiLine Combination

Details the MW52-120 combination with PM150 and HY 800 for industrial use.

12. Technical Data Sheets

MW32-120 and MW114-120 Specifications

Table of technical specs and dimensional drawings for MW32-120/MW114-120.

12.1 Technical Data Sheets

MW52-120 and MW130-120 Specifications

Table of technical specs and dimensional drawings for MW52-120/MW130-120.

EC Declaration of Conformity

Compliance and Model Coverage

States compliance with directives and lists covered machine models.

Manufacturer Details and Signatures

Identifies the manufacturer, and includes signatures and declaration date.

Company Contact Information

Contact Details and Websites

Provides company address, phone, fax, email, and website addresses.

Kolbe Foodtec MW32-120 Specifications

General IconGeneral
BrandKolbe Foodtec
ModelMW32-120
CategoryKitchen Appliances
LanguageEnglish

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