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Komatsu Breathesafe WA900-3EO User Manual

Komatsu Breathesafe WA900-3EO
45 pages
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WA900
Manufacturer KOMATSU
Type W HEEL LO AD ER
Model WA900-3EO
Site ROBE RIVER IRON ASSOCIATES
Serial Number 60348
Cabin Pressure Max 253Pa
Set Auto Cabin Pressure 50
Key Modules High Capacity Pressuriser - HEPA H13 FRESH AIR INTAKE
INPRESS Cabin Pressure Monitoring & Display
HEPA Return Air lter - RECIRCULATION AIR INTAKE
HVAC SYSTEM UPGRADE
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Komatsu Breathesafe WA900-3EO Specifications

General IconGeneral
BrandKomatsu
ModelBreathesafe WA900-3EO
CategoryExcavators
LanguageEnglish

Summary

INSTALLATION OVERVIEW

INSTALLATION DETAILS

Key details about the Komatsu WA900 installation, including model, site, and system components.

SAFETY FIRST

GENERAL SAFETY WARNINGS

Important safety precautions for operating and servicing the air conditioning system.

SYSTEM OVERVIEW

AIR FILTRATION AND PRESSURISATION

Details the air cleaning process, including pre-cleaning, HEPA filtration, and cabin pressurisation.

CRITICAL PARTS LIST

PRESSURISER CRITICAL PARTS

Identifies critical components of the pressuriser system and their recommended service intervals.

AIR CONDITIONING SYSTEM

CONSTRUCTION AND CONTROLS

Describes the physical build, automatic controls, and electrical systems of the AC unit.

TECHNICAL DATA

PERFORMANCE AND THERMOSTAT SPECIFICATIONS

Provides key performance metrics, refrigerant type, and thermostat operating parameters.

PRINCIPALS OF AIR CONDITIONING

HEAT TRANSFER AND BASIC OPERATION

Explains the core principles of heat transfer and the basic operation of an air conditioning system.

AIR CONDITIONING CIRCUITS

AIR AND REFRIGERATION CIRCUITS

Details the air circuit, including fans and filters, and the refrigeration circuit components.

AIR CONDITIONING COMPONENTS

EVAPORATOR, COMPRESSOR, AND CIRCUITS

Covers evaporator, compressor, heating, and electrical circuits within the AC system.

OPERATING INSTRUCTIONS

CONTROLLER APPEARANCE

Illustrates and describes the appearance and function of the air conditioning control panel.

OPERATING INSTRUCTIONS

PLUGGING, UNPLUGGING, AND WIRING

Provides instructions for connecting and disconnecting the controller and outlines wiring diagrams.

OPERATING INSTRUCTIONS

TECHNICAL SPECIFICATIONS

Details electrical specifications, environmental operating ranges, and system protection ratings.

OPERATING INSTRUCTIONS

AIR VOLUME AND TEMPERATURE SETTINGS

Guides users on adjusting air volume (fan speed) and cabin temperature settings.

OPERATING INSTRUCTIONS

START UP, SHUT OFF, COOLING, AND DEFROST

Outlines procedures for starting, stopping, cooling, and defrosting the air conditioning system.

SERVICE INTERVALS

MAINTENANCE SCHEDULE OVERVIEW

Introduces preventative maintenance and outlines daily and monthly inspection requirements for the AC system.

SERVICE INTERVALS

PERIODIC INSPECTIONS

Lists inspection tasks required at three-monthly, annual, and 4000-hour intervals.

SERVICE INTERVALS

PRESSURISER MAINTENANCE

Outlines the maintenance schedule for the pressuriser unit, including filter and fan checks.

COMPONENT MAINTENANCE

REFRIGERANT, COILS, AND FAN MOTORS

Provides maintenance procedures for refrigerant replenishment, coil cleaning, and fan motor checks.

COMPONENT MAINTENANCE

FILTERS AND PRESSURE COMPONENTS

Details servicing for fan blades, air filters, receiver drier, pressure switches, and thermostats.

COMPONENT MAINTENANCE

EXPANSION VALVE AND COMPRESSOR

Explains maintenance for the thermal expansion valve, compressor, and return air filter.

TECHNICAL DETAILS

SYSTEM SPECIFICATIONS AND DESIGN

Summarizes technical specifications, construction details, and design methodologies used for the system.

TECHNICAL DETAILS

CONDENSER KIT DETAILS

Presents an exploded diagram and parts list for the deck-mounted condenser kit.

TECHNICAL DETAILS

CONDENSER KIT DIMENSIONS

Displays detailed dimensional drawings and mounting information for the condenser kit.

TECHNICAL DETAILS

EVAPORATOR PARTS LIST

Lists all components of the evaporator kit with their respective part numbers and quantities.

TECHNICAL DETAILS

24V DC TL UNIT EXPLODED VIEW

Provides an exploded view of the 24V DC TL unit, detailing individual components and hardware.

TECHNICAL DETAILS

HEPA CABIN PRESSURISER MOUNTING

Illustrates the HEPA cabin pressuriser and its typical mounting location on the rear of the cabin.

COMMISSIONING

COMMISSIONING STEPS AND SAFETY

Outlines initial commissioning steps, safety precautions, and general procedures for system setup.

COMMISSIONING

NITROGEN LEAK TESTING

Explains the process of performing a nitrogen leak test on the system following component dismantling.

COMMISSIONING

SYSTEM EVACUATION OVERVIEW

Describes the necessity of a moisture-free system and the overview of the evacuation process.

COMMISSIONING

SYSTEM EVACUATION INSTRUCTIONS

Provides detailed general instructions for correctly evacuating the air conditioning system using a vacuum pump.

COMMISSIONING

SYSTEM CHARGING OVERVIEW

Details the system charging process, including ambient temperature effects and pressure guidelines.

COMMISSIONING

SYSTEM CHARGING INSTRUCTIONS

Offers detailed general instructions for charging the AC system with refrigerant, including safety warnings.

COMMISSIONING

PRESSURISER COMMISSIONING STEPS

Details the steps for powering up, checking switches, and testing cabin pressure for the pressuriser.

FAULT DIAGNOSIS

FAULT DIAGNOSIS OVERVIEW AND TABLES

Introduces troubleshooting methods, compressor pressure tables, and refrigerant sight glass interpretation.

FAULT DIAGNOSIS

SYSTEM PRODUCES NO COOLING

Provides a flowchart to diagnose and resolve issues when the system produces no cooling.

FAULT DIAGNOSIS

SYSTEM ONLY PARTIALLY COOLS

Offers a flowchart to diagnose and resolve problems related to the system only partially cooling.

FAULT DIAGNOSIS

SYSTEM COOLS INTERMITTENTLY

Provides a flowchart for diagnosing and resolving issues where the system cools intermittently.

FAULT DIAGNOSIS

SYSTEM IS EXCESSIVELY NOISY

Presents a flowchart to diagnose and resolve issues causing excessive noise within the system.

FAULT DIAGNOSIS

FAULT ANALYSIS CHART NOTES

Details specific fault causes and analysis notes for various system components like expansion valves and filters.

FAULT DIAGNOSIS

FAULT ANALYSIS CHART NOTES

Continues fault analysis notes, covering refrigerant levels, air in system, and compressor valve issues.

FAULT DIAGNOSIS

ELECTRONIC THERMOSTAT FAULT FINDING

Details fault finding for electronic thermostats, including wiring checks and common complaints.

SYSTEM ELECTRICAL SCHEMATIC

ELECTRICAL SCHEMATIC AND SYMBOLS

Presents the system's electrical schematic diagram and a key for understanding component symbols.

PRESSURISER FAULT DIAGNOSIS

STARTING, PERFORMANCE, AND DUST ISSUES

Addresses pressuriser starting problems, poor performance, and causes of dust inside the cabin.

WARRANTY INFORMATION

PRODUCT RANGE WARRANTY DETAILS

Outlines the product range warranty, including coverage periods, exclusions, and claim procedures.

CONTACT INFORMATION

BREATHESAFE AND DISTRIBUTOR CONTACTS

Lists contact details for Breathe Safe HQ, WA branch, and the North American distributor.

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