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Komatsu ecot3 WA500-6 User Manual

Komatsu ecot3 WA500-6
51 pages
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WHEEL LOADER
SEN00236-19
WA500
-6
SERIAL NUMBERS
55001
and up
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Komatsu ecot3 WA500-6 Specifications

General IconGeneral
BrandKomatsu
Modelecot3 WA500-6
CategoryExcavators
LanguageEnglish

Summary

00 Index and Foreword

Composition of Shop Manual

Details the contents and structure of the shop manual, including Form Numbers for each section.

01 Specification

Specification and Technical Data

Provides machine specifications and technical data, including dimension drawings and weight tables.

10 Structure, Function and Maintenance Standard

20 Standard Value Table

Standard Service Value Table

Lists standard service values for judging machine condition and performance during testing and adjustment.

30 Testing and Adjusting

40 Troubleshooting

50 Disassembly and Assembly

General Information on Disassembly and Assembly

General procedures and precautions for disassembling and assembling machine components.

How to Read this Manual

Instructions on how to navigate and understand the content of the shop manual.

Coating Materials List

Lists the types of coating materials used during assembly procedures.

Special Tool List

Lists specialized tools required for disassembly and assembly tasks.

Sketches of Special Tools

Visual representations of the special tools mentioned in the list.

90 Diagrams and Drawings

Hydraulic Diagrams and Drawings

Provides hydraulic circuit diagrams and related drawings for the machine.

Electrical Diagrams and Drawings

Provides electrical circuit diagrams and related drawings for the machine.

00 Index and Foreword

Foreword and General Information

Contains preliminary information, safety notices, and guidance on reading the shop manual.

Safety Notice

Important Safety Notice

Highlights critical safety precautions for machine operation and maintenance.

General Precautions

Outlines general safety rules and best practices for working with the machine.

Safety Points

Lists key safety points to observe during work and operation.

Preparations for Work

Precautions During Work

Guidelines to follow while performing work to ensure safety and prevent damage.

Precautions for Sling Work and Making Signs

Precautions for Using Overhead Hoist Crane

Precautions for Using Mobile Crane

Safety guidelines for operating mobile cranes during machine maintenance.

Selecting Wire Ropes

Precautions for Disconnecting and Connecting Hoses and Tubes in Air Conditioner Circuit

Safety measures for handling air conditioner hoses and tubes during disconnection/connection.

How to Read the Shop Manual

Composition of Shop Manual

Explains the structure and sections of the shop manual for better understanding.

Filing Method

Instructions on how to organize and file the shop manual brochures correctly.

Symbols

Explains the meaning of various symbols used in the manual for safety and quality indications.

Units

Details the units of measurement used in the manual, including SI and Gravitational systems.

Explanation of Terms for Maintenance Standard

Standard Size and Tolerance

Defines standard size and tolerance for parts, explaining their significance in maintenance.

Standard Clearance and Standard Value

Explains standard clearance and standard values for new parts and their use in repairs.

Standard Interference

Defines standard interference and its measurement for shaft and hole fitting.

Repair Limit and Allowable Value or Allowable Dimension

Defines repair limits and allowable values for parts worn beyond specified limits.

Handling of Electric Equipment and Hydraulic Component

Points to Remember When Handling Electric Equipment

Key considerations for safely handling electrical components and wiring harnesses.

Main Failures Occurring in Wiring Harness

Common failures in wiring harnesses, such as defective contact and crimping issues.

Removing, Installing, and Drying Connectors and Wiring Harnesses

Connecting Connectors

Heavy Duty Wire Connector (DT 8-pole, 12-pole)

Drying Wiring Harness

Handling Controller

Points to Remember When Troubleshooting Electric Circuits

Handling of Hydraulic Equipment

Be Careful of the Operating Environment

Emphasizes maintaining a clean environment for hydraulic system maintenance to prevent contamination.

Disassembly and Maintenance Work in the Field

Discusses the challenges and recommendations for performing hydraulic maintenance outside a workshop.

Sealing Openings

Procedures for sealing openings after component removal to prevent dirt ingress.

Do Not Let Any Dirt or Dust Get In During Refilling Operations

Precautions for preventing dirt and dust contamination when refilling hydraulic oil.

Change Hydraulic Oil When the Temperature is High

Flushing Operations

Describes the process of flushing the hydraulic circuit to remove contaminants after maintenance.

Cleaning Operations

Details using oil cleaning equipment to remove fine particles from hydraulic oil.

Handling of Connectors Newly Used for Engines

Slide Lock Type (FRAMATOME-3, FRAMATOME-2)

Instructions for disconnecting slide lock type connectors used on engines.

Pull Lock Type (PACKARD-2)

Instructions for disconnecting pull lock type connectors used on engines.

Push Lock Type

Turn-housing Type (Round green connector)

How to Read Electric Wire Code

Type, Symbol, and Material

Explains the classification of electric wires by type, symbol, and material used.

Dimensions

Color Codes Table

Types of Circuits and Color Codes

Relates circuit types to specific wire color codes for identification.

Precautions When Carrying Out Operation

Precautions When Carrying Out Removal Work

Safety measures to take before and during the removal of machine components.

Precautions When Carrying Out Installation Work

Precautions When Completing the Operation

Steps to take after completing maintenance or repair operations, including refilling and checks.

Checking Muffler and Exhaust Pipe for Damage and Looseness

Checking Muffler Function

Methods for checking the muffler's operational sound and performance.

Method of Disassembling and Connecting Push-Pull Type Coupler

Type 1

Instructions for disconnecting and connecting Type 1 push-pull hydraulic couplers.

Type 2

Type 3

Standard Tightening Torque Table

Table of Tightening Torques for Bolts and Nuts

Provides a table of recommended tightening torques for various bolts and nuts.

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