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Komatsu FD100-7 User Manual

Komatsu FD100-7
238 pages
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Table of Contents

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Komatsu FD100-7 Specifications

General IconGeneral
BrandKomatsu
ModelFD100-7
CategoryForklifts
LanguageEnglish

Summary

Service Work Precautions and Symbols

Description of Symbols

Explains symbols used in the manual for clarity and better understanding.

10. General and Specifications

Machine Specifications

Provides detailed technical specifications for various machine models.

Periodic Replacement of Consumables

Lists consumable parts and their recommended replacement intervals.

Safety Items for Maintenance

Outlines essential safety precautions for performing maintenance tasks.

Standard Tightening Torque for Bolts

Specifies standard tightening torque values for bolts based on thread diameter.

Standard Tightening Torque for Pipe Joints

Provides standard tightening torque values for pipe joints and hoses.

20. Testing and Adjusting Procedures

Service Data Reference

Presents essential service data, including specifications for various components.

Engine Maintenance Procedures

Details procedures for engine oil change, filter replacement, and cleaning.

Pedal Adjustment Procedures

Provides instructions for adjusting accelerator pedal height and stroke.

Brake and Inching Pedal Adjustments

Details brake and inching pedal adjustments for height, play, and travel.

Drivetrain Case Maintenance

Describes checking and changing oil in the TORQFLOW transmission and differential.

Air Bleeding and Hydraulic System

Explains procedures for bleeding air and hydraulic system maintenance.

Hydraulic Drift Measurement

Details the procedure for measuring hydraulic drift in lift and tilt cylinders.

Component Inspection Checklist

Lists inspection items for various equipment like engine, transmission, and brakes.

30. Removal and Installation Procedures

General Component Locations

Illustrates the general locations of major components on the machine.

Unit Removal and Installation

Details the procedures for removing and installing major units of the machine.

Mast Removal and Installation

Explains the procedure for removing and installing the mast assembly.

Power Train Removal and Installation

Covers removal and installation procedures for the power train components.

Brake System Procedures

Details methods for bleeding air and removing brake system components.

Hydraulic System Procedures

Provides tightening torques for hydraulic system components.

Electrical System Overview

Shows the layout of electrical system components and sensors.

Pedal and Lever Adjustment Procedures

Details adjustment procedures for pedals and control levers.

40. Disassembly and Assembly Procedures

Torque Converter Procedures

Details the disassembly, inspection, and assembly of the torque converter.

TORQFLOW Transmission Procedures

Provides diagrams and procedures for the TORQFLOW transmission.

Control Valve Procedures

Details the disassembly and assembly of the control valve.

Hydraulic System Components

Describes hydraulic pumps, cylinders, and control valves.

Drive Axle and Differential Procedures

Provides specifications and diagrams for the drive axle and differential.

Steering System Procedures

Details specifications and procedures for the steering system.

Brake System Procedures

Covers parking brake, wheel brake, and brake valve procedures.

Mast System Procedures

Details procedures for removing the mast and adjusting shims.

Table of Special Tools

Lists special tools required for various disassembly and assembly procedures.

50. Maintenance Standard Specifications

Engine Maintenance Standards

Provides standard and repair limits for engine components.

Operator Controls Maintenance

Lists criteria for accelerator pedal, steering wheel, and levers.

Torque Converter & TORQFLOW Transmission Standards

Lists inspection standards for torque converter and transmission components.

Drivetrain Components Standards

Details standards for drive shaft, differential, final drive, and rear axle.

Steering System Standards

Provides standard and repair limits for steering system components.

Brake System Standards

Details specifications for brake pedal, piping, and wheel brakes.

Hydraulic System Components Standards

Lists standards for hydraulic pumps, cylinders, and valves.

60. Structure and Function Overview

Power Train System Overview

Illustrates the overall power train system layout and components.

Torque Converter Function

Explains the function and specifications of the torque converter.

Drive Axle Function

Provides specifications for the drive axle and its components.

Steering System Function

Explains the full hydraulic power steering system and its circuit diagram.

Brake System Function

Describes the wheel brake specifications and the function of the brake valve.

Hydraulic System Components

Details the specifications of hydraulic pumps and cylinders.

Electrical System Diagram

Shows the complete electrical circuit diagram for the vehicle.

70. Troubleshooting Guide

Torque Converter Troubleshooting

Lists common problems, causes, and remedies for the torque converter.

Control Valve Troubleshooting

Provides common problems, causes, and remedies for the control valve.

Brake Accumulator Troubleshooting

Outlines a procedure for checking the brake accumulator function.

80. Conversion Tables

Length Conversions

Provides conversion factors from millimeters to inches and vice versa.

Volume Conversions

Offers conversion factors for volume between cubic meters, cubic yards, liters, and gallons.

Mass Conversions

Provides conversion factors from kilograms to pounds and vice versa.

Pressure and Torque Conversions

Provides conversion factors for pressure and torque units.

Temperature Conversion

Provides a table for converting between Fahrenheit and Centigrade temperatures.

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