Komatsu FG35BCS-8 User Manual

Read and observe all warnings on this unit
before operating it.
DO NOT operate this equipment unless all
factory-installed guards and shields are properly
secured in place.
WARNING
SERVICE MANUAL
CX Forklift Truck
Federal Environmental Protection Agency (EPA) Emission-Control Compliant
S/N 130001A~
CX20
ISSUED: APRIL 2008
SM202
Gasoline & LP FG35/45ST-8
FG40/45T(2)-8
FG35/45BCS-8
FG50AT2-8
FG40ZT(2)-8
Diesel FD40/45T(2)-8
FD50AT2-8
FD40ZT(2)-8
Komatsu Forklift USA, Inc.

Komatsu FG35BCS-8 Specifications

General

Brand	Komatsu
Model	FG35BCS-8
Category	Forklifts
Language	English

Summary

Introduction to the Service Manual

Forklift Truck Safety Guidelines

Safety Management Procedures

Guidelines for safe operation, planning, and personal protective equipment.

Safe Travel Precautions

Precautions for operating the forklift truck safely during movement and travel.

Loading and Unloading Safety

Safe procedures and warnings for loading and unloading materials with the forklift.

General Information and Specifications

Indoor Cushion Tire Truck Data

Detailed data and specifications for cushion tire lift trucks.

Service Data

Gasoline Engine Service Data

Service data specific to gasoline engine forklift trucks.

Testing and Adjusting Engine Components

Valve Clearance Adjustment

Instructions for adjusting valve clearance on TB45E series engines.

Inspection Procedures

Engine and Fuel System Inspection

Procedures for inspecting engine starting, running condition, and fuel systems.

Maintenance Operations

Fluid and Filter Changes

Steps for changing engine oil and filters in gasoline engines.

Component Removal and Installation

Engine Procedures

Procedures for engine removal, disassembly, assembly, and installation.

Transmission and Drive Axle Procedures

Procedures for removing, disassembling, assembling, and installing the transmission and drive axle.

Troubleshooting Guide

Engine Troubleshooting

Troubleshooting chart for engine-related problems.

Forklift Models Covered

Federal EPA Emission Control Statement

Emission Control Labels

Information on required emission control labels and their locations on engines.

Emission Control Warranty Details

Details on manufacturer's warranty coverage and owner's responsibilities for emission control systems.