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Komatsu HD785-7 - Service Manual

Komatsu HD785-7
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Parts and Service Manual
KOMATSU
Controlled Document: M0048
Issue Date: 24/07/23
Revision: 1
Kit Part Number: 700456
HD785-7 DUMP TRUCK
+61 7 3276 7833
www.breathe-safe.com.au
sales@breathe-safe.com
62 Mica Street, Carole Park, 4300, QLD
HEPA H14 Variable Speed Pressuriser | INPRESS TS Cabin Display with CO2 Sensor | HEPA Return Air Filter
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Questions and Answers

  • O
    oconnorloriAug 12, 2025
    Why is my Komatsu Construction Equipment pressurizer running at full speed/noisy?
    • T
      Thomas RuizAug 12, 2025
      If your Komatsu Construction Equipment pressurizer is running at full speed or is making unusual noises, several factors could be responsible: * A blocked filter: service the filter. * An open door or window: ensure all doors and windows are securely shut. * Inadequate cabin sealing: perform a pressure test procedure and seal any leak points. * A blocked sense pipe: ensure the pipe is clear and not bent. * A damaged internal sensor: replace the controller.
  • M
    mclaughlinerikaAug 16, 2025
    What to do if there is a low pressure alarm on Komatsu Construction Equipment?
    • C
      Christopher ShawAug 16, 2025
      If you're getting a low-pressure alarm on your Komatsu Construction Equipment, it could be due to several reasons: * An open door or window: ensure all doors and windows are securely shut. * Inadequate cabin sealing: perform a pressure test procedure and rectify the cab sealing. * The pressurizer not operating: ensure the correct voltage (12v or 24v) is reaching the pressurizer motor pin A. * A blocked pressure sense tube: unplug it at the monitor and ensure clear flow to the exterior of the cabin. * A poor power supply: check the 20A mains fuse and correct voltage. * A poor earth connection: check the earth continuity at motor pin B.
  • H
    hansengaryAug 20, 2025
    Why is the filter blocking quickly in my Komatsu Construction Equipment?
    • A
      angela76Aug 20, 2025
      If the filter in your Komatsu Construction Equipment is blocking quickly, it could be due to: * Defective cabin sealing: Perform a pressure test procedure and seal any leak points as required. * A failed pre-cleaner: Check its operation and replace it if necessary.
  • J
    James TurnerAug 25, 2025
    Why is the controller showing 0.0 pressure on my Komatsu Construction Equipment?
    • D
      dawnewingAug 25, 2025
      If your Komatsu Construction Equipment controller is showing 0.0 pressure, it might be because the fresh air filter is blocked. Check the filter's condition and replace it if needed.
  • J
    Jessica PayneAug 27, 2025
    How to fix a blank display on Komatsu Construction Equipment?
    • K
      Kim SpencerAug 27, 2025
      If the display on your Komatsu Construction Equipment is blank, there are a couple of potential causes: * Poor power supply: Check the mains supply fuse and ensure the voltage is correct. * Failed controller: Replace the monitor.
  • M
    Michael AndersonAug 31, 2025
    What to do if I see a *Check filter alarm on Komatsu Construction Equipment?
    • R
      Russell PetersonSep 1, 2025
      If you're seeing a *Check filter alarm on your Komatsu Construction Equipment, it is probably a service hour timeout. Access the Check Runtime menu and reset the hours using the 7597 code.
  • P
    Peter SmithSep 4, 2025
    What causes Temperature / CO2 error in Komatsu Construction Equipment?
    • W
      westrogerSep 4, 2025
      If you're getting a Temperature / CO2 error on your Komatsu Construction Equipment, it might be because the sensor is not connected. Fit the sensor, or disable it via the site access CO2 and/or temperature menu.
  • B
    Brian VasquezSep 8, 2025
    What does *ERR error code mean on Komatsu Construction Equipment?
    • J
      Jeremiah RangelSep 8, 2025
      If you're seeing an *ERR error code on your Komatsu Construction Equipment, it could be due to: * A poor sensor connection: Remove and refit the pod connection cable. * Corrupted coding: Access the factory setup and perform a default reset using pin 6759.

Summary

Installation Guide

Safety Precautions

Critical Parts and Maintenance Schedule

Maintenance Schedule Details

Details recommended maintenance intervals for system components.

Operator Guide and Alerts

Smoke Emitter Cabin Pressure Leak Test

Safety Precautions for Leak Test

Covers PPE, pre-operational, operational, and ending safety checks.

Potential Hazards and Restrictions

Lists hazards and prohibited actions during the test.

Cabin Sealing Test Procedure

Commissioning Procedures

BreatheSafe System Troubleshooting Guide

User Settings Instructions

Pressure Settings

Pressure Setpoint Configuration

Configures the desired cabin pressure level.

Pressure Alarm Setting

Sets parameters for cabin pressure alarms.

Service and Date;Time Settings

Alarm and Sensor Settings

Calibrate Zero Sensor

Recalibrates the sensor to ensure accurate readings.

CO2 Settings

CO2 Alarm Configuration

Data Download

Setting up RS232 Connection

Step-by-step guide to establish an RS232 connection for data download.

Data Download Procedure

RS232 Connection Setup Steps

Continues the guide for setting up the RS232 connection for data transfer.

Data Processing and Logging

Excel Data Instructions

Instructions for formatting downloaded data in Excel.

Inpress TL Warranty Information

Warranty Terms and Responsibilities

Covers express warranty, BreatheSafe & user responsibilities, and warranty period.

Komatsu HD785-7 Specifications

General IconGeneral
BrandKomatsu
ModelHD785-7
CategoryTrucks
LanguageEnglish

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