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Komatsu PC5500-6 - User Manual

Komatsu PC5500-6
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Operation & Maintenance
Manual
PC5500-6
HYDRAULIC MINING SHOVEL
SERIAL NUMBER 15045 and up
This material is proprietary to Komatsu Mining Germany GmbH and is not to be reproduced, used,
or disclosed except in accordance with written authorization from Komatsu Mining Germany GmbH.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve
the right to make changes or add improvements at any time without incurring any obligation to insta
ll
such changes on products sold previously.
Due to this continuos program of research and development, periodic revisions may be made to this
publication. It is recommended that customer contact their distributor for information on the latest
revision.
August 2006
Copyright 2006

Table of Contents

Questions and Answers

  • T
    taylortiffanyAug 6, 2025
    What to do if my Komatsu PC5500-6 Excavators engine will not start?
    • A
      Anthony ZimmermanAug 7, 2025
      If the engine of your Komatsu Excavator won't start, several factors could be at play. Begin by checking if the fuel tank is empty or if the fuel filters are clogged, and address as needed. Also, the fuel supply system may be air-bound or clogged, so inspect it. Confirm that the fuel filters are properly sealed. Examine the engine speed control system for any defects. Lastly, ensure the cold starting aid fluid container is full and refill if empty.
  • M
    Michelle FitzpatrickAug 12, 2025
    Why is my Komatsu PC5500-6 engine overheating?
    • C
      cowensAug 12, 2025
      If your Komatsu Excavator engine is overheating, start by checking and refilling the coolant supply if it's insufficient. Ensure the fan belt is properly tightened to prevent slipping. Next, inspect and clean the coolant passages and radiator air passages to remove any dirt or scale. Also, clear any restrictions in the exhaust pipe or muffler. Finally, consider replacing the thermostat if it's defective.
  • J
    Jennifer ThompsonAug 19, 2025
    Why Komatsu Excavators engine does not develop full power?
    • M
      Mr. Casey PerkinsSep 12, 2025
      If your Komatsu Excavator engine isn't developing full power, begin by cleaning or replacing the air cleaner. Replace the fuel filters if they are clogged. Clear any restrictions in the exhaust pipe or muffler. Adjust the engine speed control system if it's incorrectly set. Inspect and replace any faulty valves. Clear any fuel lines that may be restricted. Finally, inspect, repair, or replace the turbocharger if it's faulty or inoperative.
  • K
    kathleen05Aug 25, 2025
    What to do if I have loss of oil pressure in Komatsu PC5500-6 Excavators?
    • G
      gcarlsonAug 26, 2025
      If you're experiencing a loss of oil pressure in your Komatsu Excavator, here's what to check: Begin by replacing the oil filter(s). Check and refill the oil to the correct level. If the oil is of poor quality, change it to the specified type. Replace the oil pressure switch if it's defective. Clean the oil pump filter screen. Also, clean the regulating valve if it has dirt in it. Finally, inspect and replace any excessively worn crankshaft, connecting rod, or camshaft bearings.
  • K
    Karen WilkinsonAug 30, 2025
    How to fix uneven engine operation in Komatsu PC5500-6 Excavators?
    • J
      Jamie BaileyAug 30, 2025
      If your Komatsu Excavator engine is running unevenly, the following could be the reasons: * The fuel filters may be clogged, so replace them. * There might be air in the fuel system, so remove it. * The engine speed governor could be defective, so check it.

Summary

1. INTRODUCTION

1.3 DESIGNATED USE OF THE SHOVEL

Defines the intended applications and limitations of the hydraulic shovel.

1.5 EXPLANATION OF ABBREVIATIONS

Provides definitions for technical terms and abbreviations used in the manual.

2. SAFETY

2.1 SAFETY INSTRUCTIONS

Outlines general safety rules, warnings, and precautions for operating the shovel.

2.1.4 SELECTION AND QUALIFICATION OF PERSONNEL - BASIC RESPONSIBILITIES

Details requirements for personnel operating and maintaining the machine.

3. OPERATION

3.2 CONSTRUCTION OF THE SHOVEL

Provides an overview of the shovel's main components and their identification.

3.3 OPERATOR’S CAB - CONTROLS

Explains the layout and function of controls within the operator's cab.

3.10 STARTING THE ENGINES

Provides step-by-step instructions for starting the machine's engines.

4. MAINTENANCE

4.2 PRECAUTIONS FOR MAINTENANCE

Details essential safety measures and precautions before performing maintenance.

4.6 LUBRICATION AND MAINTENANCE SCHEDULE

Provides a schedule for lubrication and maintenance tasks based on operating hours.

4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH

Lists maintenance tasks to be performed every 1000 operating hours or six months.

Komatsu PC5500-6 Specifications

General IconGeneral
Engine ModelKomatsu SAA12V140E-3
Bucket Capacity (Shovel)6.0 m³
Bucket Capacity6.0 m³
Digging Depth8.6 m
Max. Digging Depth8.6 m
Maximum Reach16.8 m

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