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Komatsu PC78US-10 User Manual

Komatsu PC78US-10
51 pages
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HYDRAULIC
EXCAVATOR
SEN06518-03
PC78US
-10
SERIAL NUMBERS
30001
and up
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Komatsu PC78US-10 Specifications

General IconGeneral
BrandKomatsu
ModelPC78US-10
CategoryExcavators
LanguageEnglish

Summary

00 INDEX AND FOREWORD

ABBREVIATION LIST

List of Abbreviations Used in the Text

Lists abbreviations for parts, components, and functions with their meaning and purpose.

HOW TO READ THE SHOP MANUAL

01 SPECIFICATIONS

Describes the specifications of the machine.

10 STRUCTURE AND FUNCTION

Describes component structure and operation within each system.

30 TESTING AND ADJUSTING

Details measuring tools, methods, and adjustment procedures.

40 TROUBLESHOOTING

Covers failure modes and their corresponding remedy methods.

Symbols Used in Manual

Explains symbols for danger, warning, caution, weight, and tightening torque.

Signal Words and Units

Explains signal words (NOTICE, REMARK) and units of measurement.

SAFETY NOTICE FOR OPERATION

Safety Matters

Covers workplace organization, work clothes, standards, hand signals, licensing, and checks.

General Precautions

Emphasizes reading labels, clean workspace, tool condition, and proper attire.

Precautions for Preparatory Work

Covers machine placement, parking brake, chocking, lowering equipment, and securing parts.

Precautions During Work

Details battery disconnect, starting switch, and battery cable disconnection procedures.

Pressure Release and Hot Fluids

Release hydraulic pressure before disconnecting. Beware of hot coolant and oil.

Rotating Parts and Heavy Components

Exercise care around rotating parts. Use hoists for heavy components.

Piping and Wiring Precautions

Handle piping carefully to avoid leaks. Do not damage electrical wiring.

Slinging Work and Signal Precautions

Covers signaler communication, load handling, sling checks, and proper lifting techniques.

Slinging Load Capacity and Wire Rope Use

Details load capacity based on hanging angle and precautions for wire rope use.

Crane Operation Safety

Covers checks before operation, signals, load movement, and emergency procedures.

Selecting Wire Ropes

Provides a table for selecting adequate wire ropes based on weight and diameter.

Air Conditioner Piping Precautions

Covers refrigerant handling, hose connection, and O-ring replacement.

PRECAUTIONS TO PREVENT FIRE

Fire from Fuel, Oil, and Fluids

Avoid open flames near flammables. Shut down engine for fueling. Wipe spills.

Fire from Accumulation and Electrical Systems

Remove flammable materials and secure wiring to prevent fires.

Fire from Piping and Exhaust Systems

Ensure pipe clamps are secure. Keep flammables away from hot exhaust.

Explosion Prevention: Lighting Equipment

Use anti-explosion lighting. Follow guidelines for electrical power from the machine.

ACTIONS IF FIRE OCCURS

Immediate Actions During Fire

Stop engine, exit machine safely. Avoid fumes and post-fire residues.

PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS

Waste Disposal Procedures

Drain oil in containers. Comply with laws for disposing oil, fuel, coolant, filters, batteries.

PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT

Workplace and Field Maintenance

Select appropriate workplace. Release hydraulic pressure before disassembly.

Sealing Openings

Plug removed openings to prevent foreign material entry and oil leakage.

Refilling, Cleaning, and Flushing Procedures

Prevent contamination, replace oil hot, flush circuit, and avoid reusing oil.

PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS

Removal and Disassembly Work

Follow precautions for cooling water, oil draining, matchmarks, connectors, and hoisting.

Face Seal Type Hoses and Tubes

Introduces parts for disconnection of face seal type hoses and tubes.

Taper Seal Type Hoses and Tubes

Lists parts for disconnection of taper seal type hoses and tubes.

Split Flange Type Hoses and Tubes

Lists parts for disconnection of split flange type hoses and tubes.

O-ring Boss Type Joint Parts

Lists parts for removal of O-ring boss type joints.

Installation and Assembly Precautions

Covers tightening torque, gaskets, O-rings, hoses, adhesives, and lubrication.

Final Checks and Air Bleeding

Includes seal tape use, bleeding air from hydraulic circuit, and post-repair checks.

Fuel and Exhaust System Checks

Check fuel piping, exhaust equipment for damage, looseness, and leaks.

PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT

Wiring Harnesses and Connectors

Handles wiring harness structure, connectors, and damage risks.

Causes of Wiring Harness Failure

Covers defective contact and crimping/soldering issues in connectors.

Connector Disconnection and Contamination

Precautions for disconnecting wiring. Preventing water, dirt, and dust entry into connectors.

PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT

Fuel System Handling

Select workplace, seal openings, clean parts, and use genuine fuel filters.

PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT

Intake System Handling

Handle VGT system with care. Select clean workplace and seal openings.

PRACTICAL USE OF KOMTRAX

Merits of KOMTRAX System

Highlights benefits like location tracking, operation data, and maintenance intervals.

Maximizing KOMTRAX Usage

Covers quick repair response, proactive maintenance, and periodic inspections using KOMTRAX.

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