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Komatsu WA380-6H User Manual

Komatsu WA380-6H
386 pages
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Operation & Maintenance
Manual
WA380-6H
WHEEL LOADER
SERIAL NUMBERS
H60051
and up
VEAM440100
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this
machine. This manual should be kept near the machine
for reference and periodically reviewed by all personnel
who will come into contact with it.
NOTICE
Komatsu has had the operating and maintenance in-
structions translated into all the languages of the mem-
ber states in the European Union. Should you wish to
have a version of the operating instructions in another
language, please dont hesitate to ask at your local
dealers.
© 2006 Komatsu Hanomag GmbH
All Rights Reserved
Printed in Europe 07-2006

Table of Contents

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Komatsu WA380-6H Specifications

General IconGeneral
BrandKomatsu
ModelWA380-6H
CategoryCompact Loader
LanguageEnglish

Summary

Foreword

Foreword

Introduction to the manual, its purpose, and important safety precautions for machine operation and maintenance.

Safety information

Explains signal words (DANGER, WARNING, CAUTION) and safety labels used in the manual and on the machine.

Introduction

Describes the loader's intended use, directions of the machine, and visibility from the operator's seat.

Necessary information

Details on product identification number, engine serial number, ROPS/FOPS-cab, axle, transmission, and seat serial number plates.

Dimensions, weights and operating data

Provides detailed specifications for the WA380-6, including dimensions, weights, and operating data.

CE-Conforming equipment

Information regarding CE conformity of equipment, including directives and manufacturer-supplied CE-conforming equipment.

Safety

Safety labels

Details on the location and presentation of safety labels on the machine, including pictograms and their meanings.

General precautions

General safety rules, personal protective items, fire extinguisher, safety features, and keeping the machine clean.

Precautions for operation

Guidelines for safely starting the engine, operating, traveling, and stopping the machine, including specific conditions.

Precautions for maintenance

Essential safety measures and precautions to follow when performing maintenance on the machine.

Precautions with tires

Safety advice for handling tires, including inflation, storage, and inspection to prevent accidents.

Operation

General view

Provides an overview of the machine's components and the general view of controls and gauges in the operator's cabin.

Explanation of components

Detailed explanation of the machine's monitor, including types of warning, displays, and indicators.

Operation

Covers pre-operation checks, starting and stopping the engine, and basic operational procedures.

Transportation

Instructions and precautions for transporting the machine, including loading, unloading, and lifting procedures.

Cold weather operation

Precautions for operating the machine in low temperatures, including fuel, lubricants, battery, and warming-up procedures.

Long-term storage

Guidelines for preparing the machine for long-term storage and procedures during and after storage.

Troubleshooting

Guidance on identifying and resolving common problems with the machine, including engine, chassis, and hydraulic systems.

Maintenance

Guides to maintenance

General guidelines for inspection and maintenance, including use of genuine parts, oils, and fluids.

Outlines of service

Overview of essential service items, including handling of oil, fuel, coolant, grease, and KOWA analysis.

Wear parts

List of wear parts, their part numbers, and recommended replacement frequencies for optimal machine performance.

Fuel, coolant and lubricants

Information on recommended fuels, coolants, lubricants, and their usage based on ambient temperature.

Standard tightening torques for bolts and nuts

Table of standard tightening torques for metric nuts and bolts and hydraulic hose connections.

Periodic replacement of safety critical parts

Highlights the importance of periodically replacing safety-critical parts to ensure safe operation.

Maintenance schedule chart

Provides a comprehensive schedule for maintenance tasks based on service hours.

Replace injector assembly

Procedure for replacing the injector assembly, emphasizing compliance with exhaust gas regulations.

Service procedure

Detailed service procedures for various intervals, including initial, 50, 100, 250, 500, 1000, 2000, 4000, and 8000 hours.

Technical Data

Technical data

Provides standard specification data for the WA380-6 machine, including dimensions, weights, and capacities.

Noise emission levels

Details the noise levels produced by the machine at the operator's station and emitted by the machine.

Vibration level

Information on vibration levels transmitted to the operator and guidance on reducing vibration.

Limit values for slopes

Specifies the maximum permissible slope angles for machine operation and theoretical tipping angles.

Attachments, Options

Selecting bucket and tires

Guidance on selecting the most suitable bucket and tires based on work type and ground conditions.

Handling torque converter lock-up

Explanation of the torque converter lock-up function, including warnings, notes, and method of operation.

Handling machines equipped with KOMTRAX

Information on the KOMTRAX machine management system, including contract requirements and basic precautions.

Joystick steering system

Details on the components, structure, function, and operation of the joystick steering system.

Multi-function lever (with/without auxiliary control lever)

Explanation of components and operation of the multi-function lever and auxiliary control lever.

3-lever control

Explanation of the components for the 3-lever control system, including lift arm, bucket, and auxiliary control levers.

Hydraulic quick coupler

Instructions for installing, removing, and using the hydraulic quick coupler.

Central lubrication system

Information on operating the central lubrication system, including display, control unit, and lubrication interval settings.

Index

Index

Alphabetical index of topics covered in the manual for easy reference.

Notes

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