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Komatsu WA420-3 User Manual

Komatsu WA420-3
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CEAM003701
Operation & Maintenance
Manual
-3
WHEEL LOADER
SERIAL NUMBERS WA420-3MC A31001 and up
ENGINE
6D114E-1
This material is proprietary to Komatsu America International Company and is not to be reproduced, used, or
disclosed except in accordance with written authorization from Komatsu America International Company.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2016 Komatsu
Printed in U.S.A
April 2016 Komatsu America Corp.
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Komatsu WA420-3 Specifications

General IconGeneral
BrandKomatsu
ModelWA420-3
CategoryCompact Loader
LanguageEnglish

Summary

INTRODUCTION

INTENDED USE

Defines the primary applications for the wheel loader.

MACHINE FEATURES

Highlights key design and performance characteristics of the machine.

BREAKING IN A NEW MACHINE

Instructions for initial 100-hour operation to ensure machine longevity.

SAFETY INFORMATION

SIGNAL WORD DEFINITIONS

Explains DANGER, WARNING, CAUTION, and NOTE signal word meanings.

CALIFORNIA PROPOSITION 65 WARNINGS

Notifies about health hazards from diesel exhaust and battery components.

PERSONAL PROTECTIVE ITEMS

Essential personal protective equipment and clothing guidelines for safe operation.

APPLYING SAFETY LOCK LEVER

Procedure for securing the machine by applying the safety lock lever.

MOUNTING AND DISMOUNTING PROCEDURES

Safe methods for climbing on and off the machine, using handrails and steps.

FIRE PREVENTION FOR FUEL AND OIL

Guidelines for preventing fires during fuel and oil handling and storage.

HIGH TEMPERATURE HANDLING PRECAUTIONS

Safety measures for working with hot engine coolant, oil, and pressurized systems.

ASBESTOS DUST HAZARD PREVENTION

Guidelines for safely handling materials containing asbestos fibers.

CRUSHING OR CUTTING PREVENTION

Warning to keep body parts away from moving machine components.

FIRE EXTINGUISHER AND FIRST AID KIT

Ensuring availability and readiness of fire extinguishers and first aid kits.

PRECAUTIONS WHEN USING ROPS

Importance of ROPS and seat belt for operator protection during rollovers.

PRECAUTIONS FOR ATTACHMENTS

Guidelines for using authorized attachments safely and correctly.

ACCUMULATOR HANDLING PRECAUTIONS

Safety measures for handling high-pressure nitrogen gas accumulators.

VENTILATION FOR ENCLOSED AREAS

Ensuring adequate ventilation to prevent gas poisoning in enclosed spaces.

MIRRORS, WINDOWS AND LIGHTS PRECAUTIONS

Maintaining clear visibility by cleaning and adjusting mirrors, windows, and lights.

SERIAL NUMBER AND DISTRIBUTOR INFORMATION

MACHINE SERIAL NO. PLATE POSITION

Specifies the location of the machine's serial number plate.

ENGINE SERIAL NO. PLATE POSITION

Specifies the location of the engine serial number plate.

SERIAL NUMBER AND DISTRIBUTOR TABLE

A form to record machine serial number, distributor, and service personnel.

GENERAL PRECAUTIONS

SAFETY RULES

General rules for trained personnel, thinking before acting, and alertness.

SAFETY FEATURES UTILIZATION

Emphasis on proper use and maintenance of guards, seat belts, and safety lock lever.

UNAUTHORIZED MODIFICATION WARNING

Warning against modifications and disclaimer of manufacturer responsibility.

PRECAUTIONS DURING OPERATION

BEFORE STARTING ENGINE CHECKS

Pre-operation checks including fluid levels, wiring, and flammable materials.

OPERATOR SEAT ADJUSTMENT

Ensuring proper seat adjustment for comfortable and safe operation.

SEAT BELT HANDLING

Checking seat belt condition and proper use.

GAUGES OPERATION CHECK

Procedure to verify that all gauges are functioning correctly.

STARTING ENGINE PROCEDURE

Pre-start checks, sounding horn, and safe starting procedures.

AFTER STARTING ENGINE CHECKS

Post-start checks of gauges, equipment, and listening for abnormalities.

STARTING TO MOVE PRECAUTIONS

Safety checks before moving the machine, including obstacle checks and horn use.

CHANGING DIRECTION CHECK

Awareness of surroundings and personnel when changing machine direction.

PRECAUTIONS WHEN TRAVELING

TRAVELING SAFETY GUIDELINES

General safety guidelines for machine movement, speed, and hazards.

TRAVELING ON SLOPES

Safe techniques for operating on inclines, including bucket position and gear selection.

PROHIBITED OPERATIONS

Operations that must be avoided due to overload or capacity limits.

OPERATING PRECAUTIONS

APPROACHING EDGES AND HANDLING LOADS

Safety measures for embankments, cliffs, and handling unstable or heavy loads.

SPECIFIED OPERATIONS AND VISIBILITY

Adherence to intended uses, operational limits, and maintaining visibility.

AVOID COLLISIONS

Precautions for operating in confined spaces and near overhead obstructions.

HIGH-VOLTAGE CABLE SAFETY

MINIMUM SAFETY DISTANCES

Table of minimum safe distances from high-voltage power lines.

ENSURE GOOD VISIBILITY NEAR CABLES

Maintaining visibility by adequate lighting for safe operation near cables.

OPERATING CAUTIONS IN SPECIFIC CONDITIONS

OPERATING CAREFULLY ON SNOW

Safety guidelines for operating on snow or icy surfaces, including tire chains.

WORK EQUIPMENT CLEARANCE

Precautions to avoid hitting work equipment in areas with height restrictions.

BRAKE USAGE METHOD

Proper techniques for applying brakes, including engine braking on slopes.

WORKING ON LOOSE GROUND

Safety measures for operating on soft ground, edges of cliffs, and potential collapse areas.

PARKING THE MACHINE

PARKING PROCEDURE

Steps for safely parking the machine on level ground or slopes.

WORK EQUIPMENT POSTURE FOR PARKING

Recommended position for the work equipment when parking.

LOCKING MECHANISM OPERATION

Identification of the safety lock lever and its operation.

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