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Komax kappa 220 - User Manual

Komax kappa 220
63 pages
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Operating
I nstructions
Automatic
striPPing
machine
lsomnax
koppo
220

Table of Contents

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Summary

Introduction and notes

1.1 Operating Instructions (OI)

Details on the scope and content of the operating instructions and general information.

1.2 Machine Identification

Information on the machine's nameplate and its details.

1.3 Technical Specifications and Performance

Detailed technical specifications and performance capabilities of the machine.

1.4 Accessories

Overview of optional accessories to optimize the machine's application.

1.5 Personnel Qualifications and Training

Requirements for machine operators regarding qualifications and training.

Safety

2.1 Explanation of Notes

Explanation of symbols used for safety, tips, and important notes.

2.2 Safety Notes

Essential safety instructions for personal injury protection and machine protection.

2.3 Safety Features

Overview of the machine's safety features like main switch and emergency stop.

Transport and Items Included

Handling Symbols and Transport Notes

Instructions and symbols for safe handling and transport of the machine.

Items Included in the Delivery

List of all components and accessories provided with the machine.

Overview of Machine

Machine Components (Top View)

Identification of major components of the kappa 220 from a top view.

Machine Components (Back View)

Identification of connections and components on the back of the machine.

Start-up Procedure

5.1 Checks Prior to Start-up

Pre-operation checks for power, air, and installation site.

5.2 Switch On and Off

Procedure for safely powering the machine on and off.

5.3.1 Straightener Adjustment

Setting the straightener rollers for optimal wire straightening.

5.3.2 Punched Disk

Instructions for adjusting or changing the punched disk for wire processing.

5.3.3 Feed Rollers

Procedure for selecting and changing the feed rollers based on wire type.

5.3.4 Wire Guides

Adjusting or changing wire guides based on wire diameter.

5.3.5 Blades and Blade Types

Information on standard and custom blade types for wire processing.

5.3.5.2 Changing the Blades

Step-by-step guide for safely changing the cutting blades on the machine.

Operating the Machine

6.1 Controls

Identification and function of all control keys and buttons on the machine.

6.2 Display Concept

Explanation of the display layout and how information is presented.

6.3 Short Overview of Operators Menus

Overview of the main menus and their functions within the operator interface.

6.4 Main Menu Navigation

How to navigate and access different menus from the main screen.

6.5 Language Selection

Procedure for selecting the user interface language.

6.6 Key Menu Overviews

Brief instructions on TEACH, PPARA, PROD, and programming examples.

6.7 Other Processing Parameters

Detailed settings for wire type, cut start, blade cleaning, and upstream/downstream devices.

6.8 Further Types of Processing

Advanced processing techniques like intermediate stripping and multi-cut stripping.

6.9 Configuration Settings

Machine-specific settings like units, processing modes, and protection.

6.10 Wire List Management

Managing the list of wire data, including saving and loading.

6.11 Sequence Menu

Creating and managing wire processing sequences.

6.12 Remote Mode Operation

Operating the machine via an external PC using kappa software.

Malfunctions and Error Messages

7.1 Malfunctions

Troubleshooting common issues like machine start, response, cut quality, and dimensional accuracy.

7.2 Error Messages: Wire Feed & Short Processing

Errors related to wire feeding, draw-in, short mode, and stripping lengths.

7.2 Error Messages: Processing Lengths & Stop Input

Errors for processing step limits, external stop input, and length discrepancies.

7.2 Error Messages: Upstream Feedback

Troubleshooting feedback signals from upstream equipment (X3).

7.2 Error Messages: Downstream Feedback

Troubleshooting feedback signals from downstream equipment (X2).

Maintenance and Repair

8.1 Maintenance

Basic cleaning and care instructions for the machine.

8.2 Determining Reference Positions

Procedures for calibrating machine components like blades and rollers.

8.2.1 Reference Blades

Steps to reset the zero position for the cutting blades.

8.2.2 Reference Distance (Rollers)

Procedure for calibrating the roller distance and gap.

8.2.3 Test Functions

Using test functions to check motors and sensors.

Description of Connections

9.1 Connection for Subsequent Processing

Details on connecting downstream devices and their feedback signals.

9.2 Connection for Preliminary Processing

Details on connecting upstream devices and their feedback signals.

9.3 Connection for Stop Input

Wiring and signal logic for the external stop input.

9.4 Connection for RS232 Interface

Specifications for connecting the machine via an RS232 interface.

List of Accessories

Blades

List of available hard metal blades for various processing needs.

Feed Rollers

Types of feed rollers available for different wire materials.

Wire Guides

Various wire guides for standard and specialized processing.

Various Parts

List of other accessories like straighteners and software.

Komax kappa 220 Specifications

General IconGeneral
BrandKomax
Modelkappa 220
CategoryPower Tool
LanguageEnglish