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GMT FLEX Series
Kongskilde GMT FLEX Series User Manual
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ORIGINAL INSTRUCTIONS
- according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 51598340
1
st
edition English
May 2019
GMT 3205 Fle
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GMT 3205 Fle
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GMT 3205 Fle
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GMT 3605 Fle
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GMT 3605 Fle
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GMT 3605 Fle
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Disc Mow
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2
Table of Contents
Table of Contents
2
General Information
7
Note to the Owner
7
Intended Use
10
Prohibited Usage
10
Electro-Magnetic Compatibility (EMC)
11
Manual Scope and Required Training Level
12
Product Identification Number (PIN)
14
Product Identification Number (PIN) - Collector III Unit (if Equipped)
15
Product Identification
16
Product Identification - Collector III Unit (if Equipped)
17
Operator's Manual Storage on the Implement
18
Implement Orientation
19
Implement Components
20
Safety Information
21
Safety Rules and Signal Word Definitions
21
General Recommendations
22
Illustrations
23
Starting up the Implement Safely
25
Traveling on Public Roads
26
Operating the Implement Safely
28
Stopping the Implement Safely
30
Maintenance
31
Personal Protective Equipment (PPE)
32
Safety Requirements for Fluid Power Systems and Components - Hydraulic Systems
33
Noise Emission
34
Vibration Levels
34
Ecology and the Environment
35
Safety Signs
36
Safety Signs - Collector III Unit (if Equipped)
42
Controls and Instruments
45
Implement Components
45
Access to Implement Components
45
Operating Instructions
47
Commissioning the Unit
47
Choice of Tractor
47
Check before Use
48
Starting the Unit
51
Connection to the Tractor - Two-Point Swivel Hitch Implements
51
Hydraulic Connections
54
Bleeding Air from the Lift Cylinders
55
Electrical Connections
55
Front Power Take-Off (PTO) Drive Shaft - Shorten
56
Parking the Unit
58
Disconnection and Parking
58
Transport Operations
59
Preparing for Road Transport
59
Travelling on Public Roads
59
Tongue Swing Cylinder Lock
61
Header Lift Lock
62
Working Operations
63
General Information
63
Implement Overview
63
Safety Features
67
Driveline Protection
68
Friction Clutch
69
Transmission Securing against Overload
70
Twisted Blades
71
Disc and Blades - Q+ System
72
Working in the Field
74
Tongue Swing Cylinder
76
Guards
76
Working in the Field - Normal Windrow with Collector III Unit (if Equipped)
77
Working in the Field - Double Windrow with Collector III Unit (if Equipped)
78
Working in the Field - Triple Windrow with Collector III Unit (if Equipped)
79
Roll Conditioning
80
Roll Conditioning - Overview
80
Roll Drive Gear Oiler
82
Roll Pressure
83
Adjustment of the Roll Gap
84
Roll Timing
84
Flail and Polyethylene (PE) Finger Conditioning
85
Flail and Polyethylene (PE) Finger Conditioning - Overview
85
Conditioner Hood - Adjust
87
Equipment for Wide Spreading - Topdry™ System
89
Adjustment of the Swing of the Tongue
90
Adjustment of the Stubble Height
91
Header Flotation Adjustment
93
Cutter Bar Protection - Topsafe™ System Spring Adjustment
94
Cutter Bar Protection - Spring-And-Pawl Assembly Adjustment
96
Wheel Frame Height
98
Windrow-Forming Shields
99
Header Flotation Adjustment with Asymmetric Equipment
99
Adjustments of the Belt Unit - Collector III Unit (if Equipped)
100
Adjustment of the Conveyor Belt Speed - Collector III Unit (if Equipped)
102
Maintenance
103
General Information
103
General
103
Grease Fittings and Intervals
106
Torque
107
Torque for Class 12.9
110
Fluids and Lubricants
111
Fluids and Lubricants - Collector III Unit (if Equipped)
112
Maintenance Planning
113
Overview
113
After the First 3 Hours
115
Check Bolted Connections
115
After the First 10 Hours
115
Wheels and Tires - Check
115
After the First 10 Hours Grease Fittings - Roll Conditioning
116
After the First 10 Hours Grease Fittings
118
After the First 50 Hours
119
Front Swivel Gearbox - Oil Change
119
Rear Swivel Gearbox - Oil Change
119
Bevel Gearbox - Oil Change
119
Cutter Bar - Oil Change
119
Daily
120
Rotating Parts - Check
120
Hydraulic System - Check - Collector III Unit (if Equipped)
120
Conveyor Belt Unit - Check - Collector III Unit (if Equipped)
121
Daily Grease Fittings - Collector III Unit (if Equipped)
121
Every 10 Hours
122
10 Hours Grease Fittings
122
10 Hours Grease Fittings - Roll Conditioning
124
Roll Drive Gear Oiler
126
Hours Grease Fittings - Flail and Polyethylene (PE) Finger Conditioning
127
Conditioner Drive Belt Tension
129
Every 50 Hours
130
50 Hours Grease Fittings - Roll Conditioning
130
Hours Grease Fittings - Power Take-Off (PTO)
132
Power Take-Off (PTO) Shaft - Grease
134
Wheels and Tires - Check
135
Front Swivel Gearbox - Oil Check
136
Rear Swivel Gearbox - Oil Check
137
Bevel Gearbox - Oil Check
138
Cutter Bar Oil Level - Check
139
Every 250 Hours
141
Power Take-Off (PTO) Shaft - Grease
141
250 Hours Grease Fittings - Spring-And-Pawl Assembly
142
Front Swivel Gearbox - Oil Change
143
Rear Swivel Gearbox - Oil Change
144
Bevel Gearbox - Oil Change
145
Cutter Bar - Oil Change
146
Every Year
148
Oil Filter - Change - Collector III Unit (if Equipped)
148
Every Six Years
148
Hydraulic Hoses
148
As Required
149
Check Bolted Connections
149
Check Canvases and Shields
149
Replacement of Blades - Q+ System
150
Replacement of Spring Plate
152
Replacement of Discs
154
Replacement of Hubs
155
Friction Slip Clutch - Burnish (Resurface)
157
Power Take-Off (PTO) for the Cutter Bar
158
Replacement of the Conditioner Drive Belt
159
Control of Balance
160
Hydraulic System - Oil Change - Collector III Unit (if Equipped)
161
Adjusting the Scrapers - Collector III Unit (if Equipped)
162
Adjusting the Belt - Collector III Unit (if Equipped)
163
Tightening of the Conveyor Belt - Collector III Unit (if Equipped)
164
Replacement of the Belt - Collector III Unit (if Equipped)
165
Pressure Washing
166
End of Season Service
167
End of Season Service - Collector III Unit (if Equipped)
168
Ordering Parts and / or Accessories
169
Troubleshooting
171
Fault Code Resolution
171
Driving Tips and Fault Finding
171
Driving Tips and Fault Finding - Collector III Unit (if Equipped)
173
Specifications
175
Dimensions
175
Technical Data
179
Technical Data - Collector III Unit (if Equipped)
180
Fluids and Lubricants
181
Fluids and Lubricants - Collector III Unit (if Equipped)
181
Hydraulic Diagram - Collector III Unit (if Equipped)
182
Tires
183
10 - Accessories
185
General Information
185
Collector III Unit
185
High Guide Shoe Set
185
Windrow-Forming Shield Extension
186
Homologation Kit
186
Asymmetric Equipment
186
Electric Control Box - Collector III Unit (if Equipped)
187
11 - Forms and Declarations
189
EC Declaration of Conformity
189
4
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Kongskilde GMT FLEX Series Specifications
General
Brand
Kongskilde
Model
GMT FLEX Series
Category
Farm Equipment
Language
English
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