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Kostal Smart Energy Meter User Manual

Kostal Smart Energy Meter
348 pages
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Installation Manual
KOSTAL Smart Energy Meter
DE, DA, EL, EN, ES, ET, FR, IT, NL, PL, PT, SV, TR

Table of Contents

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Kostal Smart Energy Meter Specifications

General IconGeneral
Storage Temperature-40°C to +70°C
Protection ClassIP20
Measurement TypeActive and reactive power, voltage, current, power factor, frequency
Communication InterfaceModbus RTU
Voltage Range3 x 230/400 V
Accuracy ClassClass 1
MountingDIN rail
Current Transformer RatioConfigurable

Summary

Installation Manual

KOSTAL Smart Energy Meter

Manual for the KOSTAL Smart Energy Meter installation.

Legal Notice

Company Contact Information

Details of KOSTAL Solar Electric GmbH's address and contact methods.

Liability and Compliance

Exclusion of Liability

Statement on KOSTAL Solar Electric GmbH's limitations of liability for manual content.

Gender Equality Statement

Note on the use of language and gender equality in the documentation.

Contact and Service Information

Country-Specific Service Contacts

Phone numbers and email addresses for technical support by country.

Installation Instructions Overview

Safety Notice

Essential safety information to be observed before installation and commissioning.

Critical Safety Warnings

Risk of Death Due to Electrical Shock

Precautions regarding life-threatening voltages and protection against electrical shock.

Important Cautions

Preventing Meter Damage

Instructions to avoid damage to the meter from incorrect connections or overvoltage.

Operational Safety and Limits

Ambient Temperature Operation

Conditions for operating the meter at elevated ambient temperatures (45°C-55°C).

Electrical Shock and Fire Risk

Safety measures for high temperatures, fusing, and cable requirements.

Product Usage Guidelines

Intended Use and Limitations

Defines the meter's intended purpose, classification, and usage restrictions.

Target Audience and Scope

Required Specialist Qualifications

Specifies the necessary qualifications for personnel performing installation tasks.

Scope of Delivery and Additional Materials

Lists included items and necessary additional materials for setup.

Technical Specifications

System Data and Interfaces

Details on interfaces, protection class, connection cross-section, and dimensions.

Power Supply and Measurement

Mains Power Supply Details

Information on starting current, operating voltage, frequency range, and self-consumption.

Measurement Circuit Parameters

Specifications for the measurement current circuit, including limiting current and rated voltage.

Product Description and Identification

Component Identification Diagram

Visual guide with labels for all connections, LEDs, and buttons on the energy meter.

LED Status Indicators

Status, Network, and Serial Bus LED Meanings

Explanation of the states and descriptions for Status, Network, and Serial bus LEDs.

Installation Preparation

Required Tools

Lists the necessary tools for installation, such as wire strippers and screwdrivers.

Connecting and Commissioning Safety

Safety precautions for connecting and commissioning the device, emphasizing electrical safety.

Direct Measurement Electrical Connection

Connection Diagram for Direct Measurement

Illustrates the wiring for direct current measurement connection to the energy meter.

Wiring and Mounting Procedures

Wire Designation and Explanation

Defines external wires (L1-L3, N) and meter input/output (IN/OUT).

Mounting the Energy Meter

Instructions for mounting the KOSTAL Smart Energy Meter onto a top-hat rail.

Connecting Wires for Direct Measurement

Wire Connection and Torque Specifications

Details on connecting wires for grids, including cross-section and screw terminal torque.

Indirect Measurement Electrical Connection

Connection Diagram with Transformers

Illustrates the wiring for indirect current measurement using transformers.

Indirect Measurement Wiring Steps

Mounting on Top-Hat Rail

Instructions for mounting the KOSTAL Smart Energy Meter onto a top-hat rail.

Transformer and Secondary Wiring

Connecting Secondary Current Measurement Cables

Steps for connecting transformer secondary cables to the meter for current measurement.

Overload Protection and Wiring

Fuse Installation and Output Wiring

Procedure for installing fuses and connecting output wires for overload protection.

RS485 Interface Configuration

RS485 Cable Requirements

Specifications for cable type, cross-section, and insulation for RS485 communication.

RS485 Routing Requirements

Guidelines for safely routing RS485 connection cables, ensuring separation from live parts.

RS485 Receiver Requirements

Requirements for connected devices' RS485 interface, focusing on safety extra low voltage.

RS485 Connection and Final Steps

RS485 Plug Pin Assignment

Details the pinout for the RS485 plug (VCC, GND, Data A, Data B).

Concluding Installation Tasks

Final steps including covering the meter and reconnecting power supply.

Device Commissioning and Access

Connecting to a Local Network

Instructions for connecting the energy meter to an existing local network.

Accessing the User Interface via Host Name

Guide to accessing the meter's user interface using its host name in a web browser.

Online Interface and Settings

Accessing via Network Environment (Windows)

Steps to access the online interface through Windows File Explorer or Start menu.

Secure Browser Access (HTTPS)

Instructions for using HTTPS for browser access, including handling security warnings.

RS485 Modbus Configuration

Guidance on configuring RS485 Modbus settings to match the connected inverter.

Device Maintenance and Troubleshooting

Resetting Network Settings

Procedure for resetting the meter's network settings using the reset button.

Restarting the Energy Meter

Instructions for restarting the KOSTAL Smart Energy Meter using the reset button.

Troubleshooting Status and Network LEDs

Solutions for issues with the Status LED not lighting up or the Network LED not being found.

Advanced Troubleshooting and Disposal

Troubleshooting Serial Bus LED and UI Access

Solutions for Serial bus LED errors, unrealistic values, and user interface access problems.

Environmentally Friendly Disposal

Guidelines for the proper disposal of the KOSTAL Smart Energy Meter as electrical waste.

Licensing and Warranty Information

Open Source Licence Location

Information on where to find licence texts for Open Source software used in the product.

Product Warranty Terms

Details the 24-month warranty period, coverage, exclusions, and claim process for the energy meter.

Global Service Contact Points

International Service Hotline and Emails

Provides contact details for technical support across various countries and regions.

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