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KPI-JCI Fast Pack K400FP - User Manual

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86470 Franklin Blvd, Eugene, OR 97405 • 800-314-4656 • 541-736-1400 • Fax 541-988-9401
24/7 Parts Number 888-474-0115
Crushing Plant Operation Manual
and Parts Book
Model K400FP

Table of Contents

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Summary

Section 1: Introduction

Description

Provides a general overview of the Fast Pack Plant system and its components.

Component Location and Manual Overview

Details the physical layout of the plant and the purpose of the operation manual.

Warranty and Notices

Outlines product warranty terms and provides contact information for inquiries.

Section 2: Safety

Safety Overview and Hazard Statements

Emphasizes safety awareness and explains hazard/advisory statement symbols and meanings.

Lockout;Tagout Procedures

Details lockout/tagout requirements, steps, devices, and rules for safe equipment servicing.

General Safety Precautions

Covers essential safety tips including preparedness, PPE, accident prevention, and safe work practices.

Transport and Conveyor Safety

Addresses safe practices for moving machinery and operating conveyors to prevent accidents.

Safety Decal Locations

Illustrates the location and meaning of various safety decals on the plant equipment.

Section 3: Specifications

Plant Specifications Overview

Presents technical details including operating and travel dimensions, capacities, and component weights.

Section 4: Controls and Indicators

Introduction and Control Locations

Introduces the chapter and shows the physical placement of various plant controls.

Travel and Set-up Controls

Explains controls for suspension, hydraulics, stabilizers, and steering systems used for plant setup.

Engine Controls and Indicators

Details gauges and switches on the engine control panel related to operation and maintenance.

Fluid Controller and Indicators

Describes the fluid controller panel, its indicators, and their functions for clutch operation.

Plant System and Operator Interface Controls

Covers the main plant control panel, operator interface, and various system start/stop controls.

Display and Diagnostic Module (MDDM)

Explains the MDDM for viewing engine parameters, error codes, and diagnostic information.

Section 5: Set-up

Introduction and Site Preparation

Outlines the importance of proper set-up and factors for selecting an operational site.

Plant Alignment and Set-up Procedures

Guides on aligning plants and performing general set-up tasks for efficient operation.

Leveling and Conveyor Deployment

Details procedures for leveling the plant and unfolding conveyors correctly.

Remote Operation and Spray Systems

Discusses remote control capabilities and hook-up procedures for the plant's spray system.

Drive Belt and Conveyor Adjustments

Provides instructions for adjusting the feeder drive belt and general conveyor maintenance.

Section 6: Operation

Introduction and Pre-Start Checks

Introduces the operation section and lists essential pre-start checks for the plant.

Start-up Procedures

Details the step-by-step process for starting the Fast Pack plant's engine and systems.

Post Start-up Checks and Shut Down

Covers checks after startup and the correct sequence for shutting down the plant.

Emergency Stop Restart and Plant Movement

Explains how to restart after an E-Stop and procedures for moving the plant.

Section 7: Maintenance

Introduction and Safety

Introduces maintenance topics and emphasizes safety precautions, including lock-out/tag-out.

Lubrication and Oil Recommendations

Provides guidelines for grease and hydraulic oil types and scheduled lubrication items.

Scheduled Maintenance and Daily Checks

Outlines maintenance schedules and daily walk-around inspection checklists for the plant.

Specific Maintenance Tasks

Details procedures for checking engine fluids, changing filters, and inspecting hoses.

Belt Tension and Repair Procedures

Covers determining belt tension, adjusting drive belts, and repairing conveyor belts.

KPI-JCI Fast Pack K400FP Specifications

General IconGeneral
BrandKPI-JCI
ModelFast Pack K400FP
CategoryConstruction Equipment
LanguageEnglish